Belt sander
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A belt sander or strip sander is a
sander A sander is a power tool used to smooth surfaces by abrasion with sandpaper. Sanders have a means to attach the sandpaper and a mechanism to move it rapidly contained within a housing with means to hand-hold it or fix it to a workbench. Woodw ...
used in shaping and finishing wood and other materials. It consists of an electric motor that turns a pair of drums on which a continuous loop of
sandpaper upright=1.35, Sheets of sandpaper with different grit sizes (40 (coarse), 80, 150, 240, 600 (fine)). Sandpaper and glasspaper are names used for a type of coated abrasive that consists of sheets of paper or cloth with abrasive material glued to ...
is mounted. Belt sanders may be handheld and moved over the material, or stationary (fixed), where the material is moved to the sanding belt. Stationary belt sanders are sometimes mounted on a work bench, in which case they are called bench sanders. Stationary belt sanders are often combined with a disc
sander A sander is a power tool used to smooth surfaces by abrasion with sandpaper. Sanders have a means to attach the sandpaper and a mechanism to move it rapidly contained within a housing with means to hand-hold it or fix it to a workbench. Woodw ...
. Belt sanders can have a very aggressive action on wood and are normally used only for the beginning stages of the sanding process, or used to rapidly remove material. Sometimes they are also used for removing paints or finishes from wood. Fitted with fine grit sand paper, a belt sander can be used to achieve a completely smooth surface. Stationary belt sanders are used for removing
non-ferrous metals In metallurgy, non-ferrous metals are metals or alloys that do not contain iron (allotropes of iron, ferrite, and so on) in appreciable amounts. Generally more costly than ferrous metals, non-ferrous metals are used because of desirable proper ...
, such as
aluminum Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It ha ...
. Non-ferrous metals tend to clog
grinding wheel Grinding wheels contains abrasive compounds for grinding and abrasive machining operations. Such wheels are also used in grinding machines. The wheels are generally made with composite material . This consists of coarse-particle aggregate pres ...
s, quickly making them useless for grinding soft metals. Because the small grooves in the sandpaper are opened up as they go around the arc of the drive wheel, belt sanders are less prone to clogging. Belt sanders can vary in size from the small handheld unit shown in the illustration to units wide enough to sand a full 1.2 by 2.5 m (4-by-8 foot sheet) of plywood in a manufacturing plant. Some belt sanders can be as large as . Sanding wood produces a large amount of
sawdust Sawdust (or wood dust) is a by-product or waste product of woodworking operations such as sawing, sanding, milling, planing, and routing. It is composed of small chippings of wood. These operations can be performed by woodworking machine ...
. Therefore, belt sanders employed in woodworking are usually equipped with some type of
dust collection system A dust collection system is an air quality improvement system used in industrial, commercial, and home production shops to improve breathable air quality and safety by removing particulate matter from the air and environment. Dust collection syste ...
. It may be as simple as a
cloth filter A cloth filter is a simple and cost-effective appropriate technology method for reducing the contamination of drinking water, developed for use mainly in Bangladesh. Water collected in this way has a greatly reduced pathogen count. Though not a ...
bag attached to a portable sander or a large vacuum system to suck dust particles away into a central collector. Taut-belt sanders allow for adjusting the angle of the idler drum to keep the belt centered. Slack-belt sanding is commonly used in the manufacturing process of guitars and other medium-sized wooden objects. It employs a long sanding belt which runs slackly over the object. The machinist then exerts pressure to it to sand down specific areas.


Racing

Belt sanders were one of the first power tools used in the growing field of power tool drag racing wherein a pair of stock or modified belt sanders are placed in parallel wooden channels and fitted with long extension cords. Each heat begins when a common switch or individual switches triggered by the racers energizes them, causing the sanders to race towards the end of the track spitting wood dust along the way. Stock sanders race down a track, while modified sanders race on a track. Sanders of all shapes and sizes can go very fast or very slow, depending on the power of the motor. For example, some can go as fast as 8 km/h (5 mph) etc.


Wide belt sander

A wide belt sander is used to machine stock flat and to specific thicknesses. It consists of sanding heads, contact drums and a conveyor belt. The sander is electric powered but relies on air pressure to control the abrasive belt. A rubber conveyor carries the stock through the machine while a wide abrasive belt removes material from the top surface. It is sometimes used in conjunction with the
jointer A jointer or in some configurations, a jointer-planer (also known in the UK and Australia as a planer or surface planer, and sometimes also as a buzzer or flat top) is a woodworking machine used to produce a flat surface along a board's length ...
to create square and true stock. This type of sander has applications in
woodworking Woodworking is the skill of making items from wood, and includes cabinet making (cabinetry and furniture), wood carving, joinery, carpentry, and woodturning. History Along with stone, clay and animal parts, wood was one of the first mate ...
and furniture production. It does fine sanding using rigid sanding pads and air cushion pads, cross and diagonal sanding as well as lacquer sanding.


References

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