physics Physics is the natural science that studies matter, its fundamental constituents, its motion and behavior through space and time, and the related entities of energy and force. "Physical science is that department of knowledge which r ...

mechanics Mechanics (from Ancient Greek: μηχανική, ''mēkhanikḗ'', "of machines") is the area of mathematics and physics concerned with the relationships between force, matter, and motion among physical objects. Forces applied to objects r ...

and

engineering Engineering is the use of scientific method, scientific principles to design and build machines, structures, and other items, including bridges, tunnels, roads, vehicles, and buildings. The discipline of engineering encompasses a broad rang ...

, an adiabatic shear band is one of the many mechanisms of

failure Failure is the state or condition of not meeting a desirable or intended objective (goal), objective, and may be viewed as the opposite of Success (concept), success. The criteria for failure depends on context, and may be relative to a parti ...

that occur in metals and other materials that are deformed at a high rate in processes such as metal forming,

machining Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes ...

and

ballistic Ballistics may refer to: Science * Ballistics, the science that deals with the motion, behavior, and effects of projectiles ** Forensic ballistics, the science of analyzing firearm usage in crimes ** Internal ballistics, the study of the proc ...

impact. Adiabatic

shear Shear may refer to: Textile production *Animal shearing, the collection of wool from various species **Sheep shearing *The removal of nap during wool cloth production Science and technology Engineering *Shear strength (soil), the shear strength ...

bands are usually very narrow bands, typically 5-500 μm wide and consisting of highly sheared material. ''Adiabatic'' is a

thermodynamic Thermodynamics is a branch of physics that deals with heat, work, and temperature, and their relation to energy, entropy, and the physical properties of matter and radiation. The behavior of these quantities is governed by the four laws of ther ...

term meaning an absence of

heat transfer Heat transfer is a discipline of thermal engineering that concerns the generation, use, conversion, and exchange of thermal energy (heat) between physical systems. Heat transfer is classified into various mechanisms, such as thermal conduction, ...

– the heat produced is retained in the zone where it is created. (The opposite extreme, where all heat that is produced is conducted away, is ''

isothermal In thermodynamics, an isothermal process is a type of thermodynamic process in which the temperature ''T'' of a system remains constant: Δ''T'' = 0. This typically occurs when a system is in contact with an outside thermal reservoir, and a ...

''.)

Deformation

It is necessary to include some basics of plastic

deformation Deformation can refer to: * Deformation (engineering), changes in an object's shape or form due to the application of a force or forces. ** Deformation (physics), such changes considered and analyzed as displacements of continuum bodies. * Defor ...

to understand the link between heat produced and the plastic work done. If we carry out a compression test on a cylindrical specimen to, say, 50% of its original height, the stress of the work material will increase usually significantly with reduction. This is called ‘work hardening’. During work hardening, the micro-structure, distortion of grain structure and the generation and glide of

dislocations In materials science, a dislocation or Taylor's dislocation is a linear crystallographic defect or irregularity within a crystal structure that contains an abrupt change in the arrangement of atoms. The movement of dislocations allow atoms to sl ...

all occur. The remainder of the plastic work done – which can be as much as 90% of the total, is dissipated as heat. If the plastic deformation is carried out under

dynamic Dynamics (from Greek δυναμικός ''dynamikos'' "powerful", from δύναμις ''dynamis'' "power") or dynamic may refer to: Physics and engineering * Dynamics (mechanics) ** Aerodynamics, the study of the motion of air ** Analytical dynam ...

conditions, such as by drop forging, then the plastic deformation is localized more as the

forging Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which i ...

hammer speed is increased. This also means that the deformed material becomes hotter the higher the speed of the drop hammer. Now as metals become warmer, their resistance to further plastic deformation decreases. From this point we can see that there is a type of cascade effect: as more plastic deformation is absorbed by the metal, more heat is produced, making it easier for the metal to deform further. This is a catastrophic effect which almost inevitably leads to failure.

History

The first person to carry out any reported experimental programme to investigate the heat produced as a result of plastic deformation was

Henri Tresca Henri Édouard Tresca (12 October 1814 – 21 June 1885) was a French mechanical engineer, and a professor at the Conservatoire National des Arts et Métiers in Paris. Work on plasticity He is the father of the field of plasticity, or non-recov ...

in June 1878 Tresca, H. On further applications of the flows of solids. Proceedings of the Institution of Mechanical Engineers. 30 1878, pp301- Tresca forged a bar of

platinum Platinum is a chemical element with the symbol Pt and atomic number 78. It is a dense, malleable, ductile, highly unreactive, precious, silverish-white transition metal. Its name originates from Spanish , a diminutive of "silver". Platinu ...

(as well as many other metals); at the moment of forging the metal had just cooled down below red heat. The subsequent blow of the steam hammer, which left a depression in the bar and lengthened it, also reheated it in the direction of two lines in the form of a letter X. So great was this reheating, the metal along these lines was fully restored for some seconds to red heat. Tresca carried out many forging experiments on different metals. Tresca estimated the amount of plastic work converted into heat from a large number of experiments, and it was always above 70%.

References

Solid mechanics Deformation (mechanics) {{classicalmechanics-stub