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Hydroforming
Hydroforming is a cost-effective way of shaping ductile metals such as aluminium, brass, low alloy steel, and stainless steel into lightweight, structurally stiff and strong pieces. One of the largest applications of hydroforming is the automotive industry, which makes use of the complex shapes made possible by hydroforming to produce stronger, lighter, and more rigid unibody structures for vehicles. This technique is particularly popular with the high-end sports car industry and is also frequently employed in the shaping of aluminium tubes for bicycle frames. Hydroforming is a specialized type of die forming that uses a high pressure hydraulic fluid to press room temperature working material into a die. To hydroform aluminium into a vehicle's frame rail, a hollow tube of aluminium is placed inside a negative mold that has the shape of the desired result. High pressure hydraulic pumps then inject fluid at very high pressure inside the aluminium tube which causes it to expand until ...
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Rubber Pad Forming
Rubber pad forming (RPF) is a metalworking process where sheet metal is pressed between a die and a rubber block, made of polyurethane. Under pressure, the rubber and sheet metal are driven into the die and conform to its shape, forming the part. The rubber pads can have a general purpose shape, like a membrane. Alternatively, they can be machined in the shape of die or punch. Rubber pad forming is a deep drawing technique that is ideally suited for the production of small and medium-sized series. Deep drawing makes it possible to deform sheet metal in two directions, which offers great benefits in terms of function integration, weight reduction, cleanability and such. The disadvantage of regular deep drawing is that expensive tools consisting of an upper and lower mold are needed. Once these tools have been made, the variable costs are low, which makes regular deep drawing very suitable for large and very large numbers of products. Technique In the rubber pad forming process o ...
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Die (manufacturing)
A die is a specialized machine tool used in manufacturing industries to cut and/or form material to a desired shape or profile. Stamping dies are used with a press, as opposed to drawing dies (used in the manufacture of wire) and casting dies (used in molding) which are not. Like molds, dies are generally customized to the item they are used to create. Products made with dies range from simple paper clips to complex pieces used in advanced technology. Continuous-feed laser cutting may displace the analogous die-based process in the automotive industry, among others. Die stamping Blanking and piercing are two die cutting operations, and bending is an example of a die forming operation. Die forming Forming operations work by deforming materials like sheet metal or plastic using force ( compression, tension, or both) and rely on the material's mechanical properties. Forming dies are typically made by tool and die makers and put into production after mounting into a pr ...
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Allen Telescope Array
The Allen Telescope Array (ATA), formerly known as the One Hectare Telescope (1hT), is a radio telescope array dedicated to astronomical observations and a simultaneous search for extraterrestrial intelligence (SETI). The array is situated at the Hat Creek Radio Observatory in Shasta County, northeast of San Francisco, California. The project was originally developed as a joint effort between the SETI Institute and the Radio Astronomy Laboratory (RAL) at the University of California, Berkeley (UC Berkeley), with funds obtained from an initial 12.5 million donation by the Paul G. Allen Family Foundation and Nathan Myhrvold. The first phase of construction was completed and the ATA finally became operational on 11 October 2007 with 42 antennas (ATA-42), after Paul Allen (co-founder of Microsoft) had pledged an additional $13.5 million to support the construction of the first and second phases. Although overall Allen has contributed more than $30 million to the project, it has ...
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Electrohydraulic Forming
Electrohydraulic forming is a type of metal forming in which an electric arc discharge in liquid is used to convert electrical energy to mechanical energy and change the shape of the workpiece. A capacitor bank delivers a pulse of high current across two electrodes, which are positioned a short distance apart while submerged in a fluid (water or oil). The electric arc discharge rapidly vaporizes the surrounding fluid, creating a shock wave. The workpiece, which is kept in contact with the fluid, is deformed into an evacuated die. The potential forming capabilities of submerged arc discharge processes were recognized as early as the mid-1940s ( Yutkin L.A.). During the 1950s and early 1960s, the basic process was developed into production systems. This work principally was by and for the aerospace industries. By 1970, forming machines based on submerged arc discharge were available from machine tool builders. A few of the larger aerospace fabricators built machines of their own d ...
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Work Hardening
In materials science, work hardening, also known as strain hardening, is the strengthening of a metal or polymer by plastic deformation. Work hardening may be desirable, undesirable, or inconsequential, depending on the context. This strengthening occurs because of dislocation movements and dislocation generation within the crystal structure of the material. Many non-brittle metals with a reasonably high melting point as well as several polymers can be strengthened in this fashion. Alloys not amenable to heat treatment, including low-carbon steel, are often work-hardened. Some materials cannot be work-hardened at low temperatures, such as indium, however others can be strengthened only via work hardening, such as pure copper and aluminum. Undesirable work hardening An example of undesirable work hardening is during machining when early passes of a cutter inadvertently work-harden the workpiece surface, causing damage to the cutter during the later passes. Certain alloys are ...
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Pontiac Aztek
The Pontiac Aztek is a mid-size crossover SUV marketed by General Motors from model years 2001 until 2005, along with a rebadged variant, the Buick Rendezvous. As a 5-door crossover with a front engine with front-wheel drive and optional all-wheel drive, the Aztek featured a four-speed automatic transmission with a V-6 engine. Marketed by Pontiac as a "sport recreational vehicle," the Aztek used a shortened platform shared with GM's minivans (e.g., the Pontiac Montana) featuring 94 cubic feet of cargo room with its rear seats removed. The design employed conventional rear outswing doors rather than sliding doors and a bi-parting rear tailgate, the lower section formed with seat indentations and cupholders. Other features included a front center console that doubled as a removable cooler, Optional rear stereo controls in the cargo area, optional sliding cargo floor with grocery compartments and optional camping package with an attachable tent and air mattress. The Aztek was not ...
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Giant Manufacturing
Giant Manufacturing Co. Ltd. (commonly known as Giant) is a Taiwanese bicycle manufacturer, recognized as the world's largest bicycle designer and manufacturer. Giant has manufacturing facilities in Taiwan, the Netherlands, China, and Hungary. History Giant was established in 1972 in Dajia, Taichung County in Taiwan (now part of Taichung City), by King Liu and several friends. A major breakthrough came in 1977 when Giant's chief executive, Tony Lo, negotiated a deal with Schwinn to begin manufacturing bikes as an OEM, manufacturing bicycles to be sold exclusively under other brand names as a private label. As bike sales increased in the U.S., and after workers at the Schwinn plant in Chicago went on strike in 1980, Giant became a key supplier, making more than two-thirds of Schwinn bikes by the mid-1980s, representing 75% of Giant's sales. When Schwinn decided to find a new source and in 1987 signed a contract with the China Bicycle Company to produce bikes in Shenzhen, Gian ...
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Saxophone
The saxophone (often referred to colloquially as the sax) is a type of Single-reed instrument, single-reed woodwind instrument with a conical body, usually made of brass. As with all single-reed instruments, sound is produced when a reed (mouthpiece), reed on a Mouthpiece (woodwind), mouthpiece vibrates to produce a sound wave inside the instrument's body. The Pitch (music), pitch is controlled by opening and closing holes in the body to change the effective length of the tube. The holes are closed by leather pads attached to keys operated by the player. Saxophones are made in various sizes and are almost always treated as transposing instruments. Saxophone players are called ''wikt:saxophonist, saxophonists''. The saxophone is used in a wide range of musical styles including classical music (such as concert bands, chamber music, List of concert works for saxophone, solo repertoire, and occasionally orchestras), military bands, marching bands, jazz (such as big bands and jazz comb ...
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Yamaha Corporation
is a Japanese multinational corporation and conglomerate with a very wide range of products and services. It is one of the constituents of Nikkei 225 and is the world's largest musical instrument manufacturing company. The former motorcycle division was established in 1955 as Yamaha Motor Co., Ltd., which started as an affiliated company but later became independent, although Yamaha Corporation is still a major shareholder. History Nippon Gakki Co. Ltd. (currently Yamaha Corporation) was established in 1887 as a reed organ manufacturer by Torakusu Yamaha (山葉寅楠) in Hamamatsu, Shizuoka Prefecture and was incorporated on 12 October 1897. In 1900, the company started the production of pianos. The first piano to be made in Japan was an upright built in 1900 by Torakusu Yamaha, founder of Nippon Gakki Co., Ltd. — later renamed Yamaha Corporation. The company's origins as a musical instrument manufacturer are still reflected today in the group's logo—a trio of interloc ...
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Punch (metalworking)
A punch is a tool used to indent or create a hole through a hard surface. They usually consist of a hard metal rod with a narrow tip at one end and a broad flat "butt" at the other. When used, the narrower end is pointed against a target surface and the broad end is then struck with a hammer or mallet, causing the blunt force of the blow to be transmitted down the rod body and focused more sharply onto a small area. Typically, woodworkers use a ball-peen hammer to strike a punch. Use Punches are used to drive fasteners such as nails and dowels, making a hole, or forming an indentation/impression of the tip on a workpiece. Decorative punches may also be used to create a pattern or even form an image. Pin Metal pins and similar connectors are driven in or out of holes using a pin punch. For removal, first use a starter punch to loosen the pin, then use a pin punch to finish. Center A ''center punch'' is used to mark the center of a point. It is usually used to ma ...
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Tube Hydroforming Process Sequence
Tube or tubes may refer to: * ''Tube'' (2003 film), a 2003 Korean film * ''The Tube'' (TV series), a music related TV series by Channel 4 in the United Kingdom * "Tubes" (Peter Dale), performer on the Soccer AM television show * Tube (band), a Japanese rock band * Tube & Berger, the alias of dance/electronica producers Arndt Rörig and Marco Vidovic from Germany * The Tube Music Network, a music video network that operated between 2006 and 2007 * The Tubes, a San Francisco-based band, popular in the 1970s and 1980s Other media * Tube, a freeware game for MS-DOS computers from Bullfrog Productions * ''TUBE.'', an online magazine about visual and performing arts, founded in 2012 in Sacramento, California * Series of tubes, an analogy for the Internet used by United States Senator Ted Stevens * Picture tube, term in Paint Shop Pro software for a small digital image with no background * YouTube, a video sharing website Science, technology, and mathematics Construction and mechan ...
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