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A pipe is a tubular section or hollow
cylinder A cylinder (from ) has traditionally been a three-dimensional solid, one of the most basic of curvilinear geometric shapes. In elementary geometry, it is considered a prism with a circle as its base. A cylinder may also be defined as an ...
, usually but not necessarily of circular
cross-section Cross section may refer to: * Cross section (geometry) ** Cross-sectional views in architecture & engineering 3D *Cross section (geology) * Cross section (electronics) * Radar cross section, measure of detectability * Cross section (physics) **Abs ...
, used mainly to convey substances which can flow — liquids and gases ( fluids), slurries,
powders A powder is a dry, bulk solid composed of many very fine particles that may flow freely when shaken or tilted. Powders are a special sub-class of granular materials, although the terms ''powder'' and '' granular'' are sometimes used to disti ...
and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members. In common usage the words ''pipe'' and '' tube'' are usually interchangeable, but in industry and engineering, the terms are uniquely defined. Depending on the applicable standard to which it is manufactured, pipe is generally specified by a nominal diameter with a constant outside diameter (OD) and a schedule that defines the thickness. Tube is most often specified by the OD and wall thickness, but may be specified by any two of OD, inside diameter (ID), and wall thickness. Pipe is generally manufactured to one of several international and national industrial standards. While similar standards exist for specific industry application tubing, tube is often made to custom sizes and a broader range of diameters and tolerances. Many industrial and government standards exist for the production of pipe and tubing. The term "tube" is also commonly applied to non-cylindrical sections, i.e., square or rectangular tubing. In general, "pipe" is the more common term in most of the world, whereas "tube" is more widely used in the United States. Both "pipe" and "tube" imply a level of rigidity and permanence, whereas a '' hose'' (or hosepipe) is usually portable and flexible. Pipe assemblies are almost always constructed with the use of fittings such as elbows, tees, and so on, while tube may be formed or bent into custom configurations. For materials that are inflexible, cannot be formed, or where construction is governed by codes or standards, tube assemblies are also constructed with the use of tube fittings.


Uses

*
Plumbing Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids. Heating and cooling (HVAC), waste removal, and potable water delive ...
* Tap water * Irrigation * Pipelines transporting gas or liquid over long distances * Compressed air systems * Casing for concrete pilings used in construction projects * High-temperature or high-pressure manufacturing processes * The petroleum industry: ** Oil well casing ** Oil refinery equipment * Delivery of fluids, either gaseous or liquid, in a process plant from one point to another point in the process * Delivery of bulk solids, in a food or process plant from one point to another point in the process * The construction of high pressure storage vessels (note that large pressure vessels are constructed from plate, not pipe owing to their wall thickness and size). Additionally, pipes are used for many purposes that do not involve conveying fluid. Handrails, scaffolding, and support structures are often constructed from structural pipe, especially in an industrial environment.


History

The first known use of pipes was in Ancient Egypt. The Pyramid of Sahure, completed around the 25th century BC, included a temple with an elaborate drainage system including more than of copper piping.


Manufacture

There are three processes for metallic pipe manufacture. Centrifugal casting of hot alloyed metal is one of the most prominent process. Ductile iron pipes are generally manufactured in such a fashion. ''Seamless'' (SMLS) pipe is formed by drawing a solid billet over a piercing rod to create the hollow shell in a process called rotary piercing. As the manufacturing process does not include any welding, seamless pipes are perceived to be stronger and more reliable. Historically, seamless pipe was regarded as withstanding pressure better than other types, and was often more available than welded pipe. Advances since the 1970s in materials, process control, and non-destructive testing, allow correctly specified welded pipe to replace seamless in many applications. Welded pipe is formed by rolling plate and welding the seam (usually by Electric resistance welding ("ERW"), or Electric Fusion Welding ("EFW")). The weld flash can be removed from both inner and outer surfaces using a scarfing blade. The weld zone can also be heat-treated to make the seam less visible. Welded pipe often has tighter dimensional tolerances than the seamless type, and can be cheaper to manufacture. There are a number of processes that may be used to produce ERW pipes. Each of these processes leads to coalescence or merging of steel components into pipes. Electric current is passed through the surfaces that have to be welded together; as the components being welded together resist the electric current, heat is generated which forms the weld. Pools of molten metal are formed where the two surfaces are connected as a strong electric current is passed through the metal; these pools of molten metal form the weld that binds the two abutted components. ERW pipes are manufactured from the longitudinal welding of steel. The welding process for ERW pipes is continuous, as opposed to welding of distinct sections at intervals. ERW process uses steel coil as feedstock. The
High Frequency Induction High may refer to: Science and technology * Height * High (atmospheric), a high-pressure area * High (computability), a quality of a Turing degree, in computability theory * High (tectonics), in geology an area where relative tectonic uplift ...
Technology (HFI) welding process is used for manufacturing ERW pipes. In this process, the current to weld the pipe is applied by means of an induction coil around the tube. HFI is generally considered to be technically superior to “ordinary” ERW when manufacturing pipes for critical applications, such as for usage in the energy sector, in addition to other uses in line pipe applications, as well as for casing and tubing. Large-diameter pipe ( or greater) may be ERW, EFW or Submerged Arc Welded ("SAW") pipe. There are two technologies that can be used to manufacture steel pipes of sizes larger than the steel pipes that can be produced by seamless and ERW processes. The two types of pipes produced through these technologies are longitudinal-submerged arc-welded (LSAW) and spiral-submerged arc-welded (SSAW) pipes. LSAW are made by bending and welding wide steel plates and most commonly used in oil and gas industry applications. Due to their high cost, LSAW pipes are seldom used in lower value non-energy applications such as water pipelines. SSAW pipes are produced by spiral (helicoidal) welding of steel coil and have a cost advantage over LSAW pipes, as the process uses coils rather than steel plates. As such, in applications where spiral-weld is acceptable, SSAW pipes may be preferred over LSAW pipes. Both LSAW pipes and SSAW pipes compete against ERW pipes and seamless pipes in the diameter ranges of 16”-24”. Tubing for flow, either metal or plastic, is generally extruded.


Materials

Pipe is made out of many types of material including
ceramic A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain, ...
,
glass Glass is a non- crystalline, often transparent, amorphous solid that has widespread practical, technological, and decorative use in, for example, window panes, tableware, and optics. Glass is most often formed by rapid cooling (quenchin ...
,
fiberglass Fiberglass ( American English) or fibreglass (Commonwealth English) is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cl ...
, many
metal A metal (from ancient Greek, Greek μέταλλον ''métallon'', "mine, quarry, metal") is a material that, when freshly prepared, polished, or fractured, shows a lustrous appearance, and conducts electrical resistivity and conductivity, e ...
s,
concrete Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most wid ...
and
plastic Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adapta ...
. In the past, wood and
lead Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cut, ...
(
Latin Latin (, or , ) is a classical language belonging to the Italic languages, Italic branch of the Indo-European languages. Latin was originally a dialect spoken in the lower Tiber area (then known as Latium) around present-day Rome, but through ...
''plumbum'', from which comes the word '
plumbing Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids. Heating and cooling (HVAC), waste removal, and potable water delive ...
') were commonly used. Typically metallic piping is made of steel or iron, such as unfinished, black (lacquer) steel, carbon steel,
stainless steel Stainless steel is an alloy of iron that is resistant to rusting and corrosion. It contains at least 11% chromium and may contain elements such as carbon, other nonmetals and metals to obtain other desired properties. Stainless steel's r ...
,
galvanized steel Galvanization or galvanizing ( also spelled galvanisation or galvanising) is the process of applying a protective zinc coating to steel or iron, to prevent rusting. The most common method is hot-dip galvanizing, in which the parts are submerg ...
,
brass Brass is an alloy of copper (Cu) and zinc (Zn), in proportions which can be varied to achieve different mechanical, electrical, and chemical properties. It is a substitutional alloy: atoms of the two constituents may replace each other wi ...
, and ductile iron. Iron based piping is subject to corrosion if used within a highly oxygenated water stream. Aluminum pipe or tubing may be utilized where iron is incompatible with the service fluid or where weight is a concern; aluminum is also used for heat transfer tubing such as in refrigerant systems.
Copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pink ...
tubing is popular for domestic water (potable)
plumbing Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids. Heating and cooling (HVAC), waste removal, and potable water delive ...
systems; copper may be used where heat transfer is desirable (i.e. radiators or heat exchangers). Inconel, chrome moly, and
titanium Titanium is a chemical element with the symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion i ...
steel alloys are used in high temperature and pressure piping in process and power facilities. When specifying alloys for new processes, the known issues of
creep Creep, Creeps or CREEP may refer to: People * Creep, a creepy person Politics * Committee for the Re-Election of the President (CRP), mockingly abbreviated as CREEP, an fundraising organization for Richard Nixon's 1972 re-election campaign Art ...
and
sensitization effect In materials science, intergranular corrosion (IGC), also known as intergranular attack (IGA), is a form of corrosion where the boundaries of crystallites of the material are more susceptible to corrosion than their insides. (''Cf.'' transgranu ...
must be taken into account. Lead piping is still found in old domestic and other
water distribution system A water distribution system is a part of water supply network with components that carry potable water from a centralized treatment plant or wells to consumers to satisfy residential, commercial, industrial and fire fighting requirements. Defin ...
s, but is no longer permitted for new potable water piping installations due to its toxicity. Many
building code A building code (also building control or building regulations) is a set of rules that specify the standards for constructed objects such as buildings and non-building structures. Buildings must conform to the code to obtain planning permissi ...
s now require that lead piping in residential or institutional installations be replaced with non-toxic piping or that the tubes' interiors be treated with phosphoric acid. According to a senior researcher and lead expert with the
Canadian Environmental Law Association The Canadian Environmental Law Association (CELA) is a non-profit, public interest organization established in 1970 to use existing laws to protect the environment and to advocate environmental law reforms. It is also a free legal advisory clin ...
, "...there is no safe level of lead or human exposure. In 1991 the US EPA issued the Lead and Copper Rule, a federal regulation which limits the concentration of lead and copper allowed in public drinking water, as well as the permissible amount of pipe corrosion occurring due to the water itself. In the US it's estimated that 6.5 million
lead service line A lead service line (LSL, also known as lead service pipe, and lead connection pipe) is a pipe made of lead which is used in potable water distribution to connect a water main to a user's premises. Lead exposure is a public health hazard as it ca ...
s (pipes that connect water mains to home plumbing) installed before the 1930s are still in use. Plastic tubing is widely used for its light weight, chemical resistance, non-corrosive properties, and ease of making connections. Plastic materials include polyvinyl chloride (PVC),Rahman (2004), pp. 56–61.
chlorinated polyvinyl chloride Chlorinated polyvinyl chloride (CPVC) is a thermoplastic produced by chlorination of polyvinyl chloride (PVC) resin. CPVC is significantly more flexible than PVC, and can also withstand higher temperatures. Uses include hot and cold water deli ...
(CPVC),
fibre reinforced plastic Fibre-reinforced plastic (FRP; also called fibre-reinforced polymer, or in American English ''fiber'') is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass (in fibreglass), carbon (in carbon-fibr ...
(FRP),AWWA M45 Fiberglass Pipe Design 1.1 reinforced polymer mortar (RPMP),
polypropylene Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications. It is produced via chain-growth polymerization from the monomer propylene. Polypropylene belongs to the group of polyolefins a ...
(PP), polyethylene (PE), cross-linked high-density polyethylene (PEX), polybutylene (PB), and acrylonitrile butadiene styrene (ABS), for example. In many countries, PVC pipes account for most pipe materials used in buried municipal applications for drinking water distribution and wastewater mains. Market researchers are forecasting total global revenues of more than US$80 billion in 2019. In Europe, market value will amount to approx. €12.7 billion in 2020 Pipe may be made from
concrete Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most wid ...
or
ceramic A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain, ...
, usually for low-pressure applications such as gravity flow or drainage. Pipes for sewage are still predominantly made from concrete or vitrified clay. Reinforced concrete can be used for large-diameter concrete pipes. This pipe material can be used in many types of construction, and is often used in the gravity-flow transport of storm water. Usually such pipe will have a receiving bell or a stepped fitting, with various sealing methods applied at installation.


Traceability and positive material identification (PMI)

When the
alloys An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductility, ...
for piping are forged, metallurgical tests are performed to determine material composition by % of each
chemical element A chemical element is a species of atoms that have a given number of protons in their atomic nucleus, nuclei, including the pure Chemical substance, substance consisting only of that species. Unlike chemical compounds, chemical elements canno ...
in the piping, and the results are recorded in a Material Test Report (MTR). These tests can be used to prove that the alloy conforms to various specifications (e.g. 316 SS). The tests are stamped by the mill's QA/QC department and can be used to trace the material back to the mill by future users, such as piping and fitting manufacturers. Maintaining the traceability between the alloy material and associated MTR is an important quality assurance issue. QA often requires the heat number to be written on the pipe. Precautions must also be taken to prevent the introduction of counterfeit materials. As a backup to etching/labeling of the material identification on the pipe, positive material identification (PMI) is performed using a handheld device; the device scans the pipe material using an emitted electromagnetic wave ( x-ray fluorescence/XRF) and receives a reply that is spectrographically analyzed.


Sizes

Pipe sizes can be confusing because the terminology may relate to historical dimensions. For example, a half-inch iron pipe does not have any dimension that is a half inch. Initially, a half inch pipe did have an inner diameter of —but it also had thick walls. As technology improved, thinner walls became possible, but the outside diameter stayed the same so it could mate with existing older pipe, increasing the inner diameter beyond half an inch. The history of copper pipe is similar. In the 1930s, the pipe was designated by its internal diameter and a wall thickness. Consequently, a copper pipe had a outside diameter. The outside diameter was the important dimension for mating with fittings. The wall thickness on modern copper is usually thinner than , so the internal diameter is only "nominal" rather than a controlling dimension. Newer pipe technologies sometimes adopted a sizing system as its own. PVC pipe uses the Nominal Pipe Size. Pipe sizes are specified by a number of national and international standards, including API 5L, ANSI/ ASME B36.10M and B36.19M in the US, BS 1600 and BS EN 10255 in the United Kingdom and Europe. There are two common methods for designating pipe outside diameter (OD). The North American method is called NPS (" Nominal Pipe Size") and is based on inches (also frequently referred to as NB ("Nominal Bore")). The European version is called DN ("Diametre Nominal" / "Nominal Diameter") and is based on millimetres. Designating the outside diameter allows pipes of the same size to be fit together no matter what the wall thickness. *For pipe sizes less than NPS 14 inch (DN 350), both methods give a nominal value for the OD that is rounded off and is not the same as the actual OD. For example, NPS 2 inch and DN 50 are the same pipe, but the actual OD is . The only way to obtain the actual OD is to look it up in a reference table. *For pipe sizes of NPS 14 inch (DN 350) and greater the NPS size is the actual diameter in inches and the DN size is equal to NPS times 25 (not 25.4) rounded to a convenient multiple of 50. For example, NPS 14 has an OD of , and is equivalent to DN 350. Since the outside diameter is fixed for a given pipe size, the inside diameter will vary depending on the wall thickness of the pipe. For example, 2" Schedule 80 pipe has thicker walls and therefore a smaller inside diameter than 2"
Schedule 40 Nominal Pipe Size (NPS) is a North American set of standard sizes for pipes used for high or low pressures and temperatures. "Nominal" refers to pipe in non-specific terms and identifies the diameter of the hole with a non-dimensional number (for ...
pipe. Steel pipe has been produced for about 150 years. The pipe sizes that are in use today in PVC and galvanized were originally designed years ago for steel pipe. The number system, like Sch 40, 80, 160, were set long ago and seem a little odd. For example, Sch 20 pipe is even thinner than Sch 40, but same OD. And while these pipes are based on old steel pipe sizes, there is other pipe, like cpvc for heated water, that uses pipe sizes, inside and out, based on old copper pipe size standards instead of steel. Many different standards exist for pipe sizes, and their prevalence varies depending on industry and geographical area. The pipe size designation generally includes two numbers; one that indicates the outside (OD) or nominal diameter, and the other that indicates the wall thickness. In the early twentieth century, American pipe was sized by inside diameter. This practice was abandoned to improve compatibility with pipe fittings that must usually fit the OD of the pipe, but it has had a lasting impact on modern standards around the world. In North America and the UK, pressure piping is usually specified by Nominal Pipe Size (NPS) and schedule (SCH). Pipe sizes are documented by a number of standards, including API 5L, ANSI/ ASME B36.10M (Table 1) in the US, and BS 1600 and BS 1387 in the United Kingdom. Typically the pipe wall thickness is the controlled variable, and the Inside Diameter (I.D.) is allowed to vary. The pipe wall thickness has a variance of approximately 12.5 percent. In the rest of Europe pressure piping uses the same pipe IDs and wall thicknesses as Nominal Pipe Size, but labels them with a metric Diameter Nominal (DN) instead of the imperial NPS. For NPS larger than 14, the DN is equal to the NPS multiplied by 25. (Not 25.4) This is documented by EN 10255 (formerly
DIN DIN or Din or din may refer to: People and language * Din (name), people with the name * Dīn, an Arabic word with three general senses: judgment, custom, and religion from which the name originates * Dinka language (ISO 639 code: din), spoken by ...
2448 and BS 1387) and ISO 65:1981, and it is often called DIN or ISO pipe. Japan has its own set of standard pipe sizes, often called JIS pipe. The Iron pipe size (IPS) is an older system still used by some manufacturers and legacy drawings and equipment. The IPS number is the same as the NPS number, but the schedules were limited to Standard Wall (STD), Extra Strong (XS), and Double Extra Strong (XXS). STD is identical to SCH 40 for NPS 1/8 to NPS 10, inclusive, and indicates .375" wall thickness for NPS 12 and larger. XS is identical to SCH 80 for NPS 1/8 to NPS 8, inclusive, and indicates .500" wall thickness for NPS 8 and larger. Different definitions exist for XXS, however it is never the same as SCH 160. XXS is in fact thicker than SCH 160 for NPS 1/8" to 6" inclusive, whereas SCH 160 is thicker than XXS for NPS 8" and larger. Another old system is the Ductile Iron Pipe Size (DIPS), which generally has larger ODs than IPS. Copper plumbing tube for residential plumbing follows an entirely different size system in America, often called Copper Tube Size (CTS); see domestic water system. Its nominal size is neither the inside nor outside diameter. Plastic tubing, such as PVC and CPVC, for plumbing applications also has different sizing standards. Agricultural applications use PIP sizes, which stands for Plastic Irrigation Pipe. PIP comes in pressure ratings of , , , , and and is generally available in diameters of .


Standards

The manufacture and installation of pressure piping is tightly regulated by the ASME "B31" code series such as B31.1 or B31.3 which have their basis in the
ASME Boiler and Pressure Vessel Code (BPVC) The ASME Boiler & Pressure Vessel Code (BPVC) is an American Society of Mechanical Engineers (ASME) standard that regulates the design and construction of boilers and pressure vessels. The document is written and maintained by volunteers chosen for ...
. This code has the force of law in Canada and the US. Europe and the rest of the world has an equivalent system of codes. Pressure piping is generally pipe that must carry pressures greater than 10 to 25 atmospheres, although definitions vary. To ensure safe operation of the system, the manufacture, storage, welding, testing, etc. of pressure piping must meet stringent quality standards. Manufacturing standards for pipes commonly require a test of chemical composition and a series of mechanical strength tests for each heat of pipe. A heat of pipe is all forged from the same cast ingot, and therefore had the same chemical composition. Mechanical tests may be associated to a lot of pipe, which would be all from the same heat and have been through the same heat treatment processes. The manufacturer performs these tests and reports the composition in a mill traceability report and the mechanical tests in a material test report, both of which are referred to by the acronym MTR. Material with these associated test reports is called traceable. For critical applications, third party verification of these tests may be required; in this case an independent lab will produce a certified material test report(CMTR), and the material will be called certified. Some widely used pipe standards or piping classes are: * The API range - now ISO 3183. E.g.: API 5L Grade B - now ISO L245 where the number indicates yield strength in MPa * ASME SA106 Grade B (Seamless carbon steel pipe for high temperature service) * ASTM A312 (Seamless and welded austenitic stainless steel pipe) * ASTM C76 (Concrete Pipe) * ASTM D3033/3034 (PVC Pipe) * ASTM D2239 (Polyethylene Pipe) * ISO 14692 (Petroleum and natural gas industries. Glass-reinforced plastics (GRP) piping. Qualification and manufacture) * ASTM A36 (Carbon steel pipe for structural or low pressure use) * ASTM A795 (Steel pipe specifically for fire sprinkler systems) API 5L was changed in the second half of 2008 to edition 44 from edition 43 to make it identical to ISO 3183. It is important to note that the change has created the requirement that sour service, ERW pipe, pass a hydrogen induced cracking (HIC) test per NACE TM0284 in order to be used for sour service. * ACPA merican Concrete Pipe Association* AWWA merican Water Works Association* AWWA M45


Installation

Pipe installation is often more expensive than the material and a variety of specialized tools, techniques, and parts have been developed to assist this. Pipe is usually delivered to a customer or jobsite as either "sticks" or lengths of pipe (typically , called single random length) or they are prefabricated with elbows, tees and valves into a prefabricated pipe spool pipe spool is a piece of pre-assembled pipe and fittings, usually prepared in a shop so that installation on the construction site can be more efficient. Typically, pipe smaller than are not pre-fabricated. The pipe spools are usually tagged with a
bar code A barcode or bar code is a method of representing data in a visual, machine-readable form. Initially, barcodes represented data by varying the widths, spacings and sizes of parallel lines. These barcodes, now commonly referred to as linear or on ...
and the ends are capped (plastic) for protection. The pipe and pipe spools are delivered to a warehouse on a large commercial/industrial job and they may be held indoors or in a gridded laydown yard. The pipe or pipe spool is retrieved, staged, rigged, and then lifted into place. On large process jobs the lift is made using
cranes Crane or cranes may refer to: Common meanings * Crane (bird), a large, long-necked bird * Crane (machine), industrial machinery for lifting ** Crane (rail), a crane suited for use on railroads People and fictional characters * Crane (surname ...
and
hoist Hoist may refer to: * Hoist (device), a machine for lifting loads * Hoist controller, a machine for raising and lowering goods or personnel by means of a cable * Hydraulic hooklift hoist, another machine * Hoist (mining), another machine * Hoist ( ...
and other material lifts. They are typically temporarily supported in the steel structure using beam clamps, straps, and small hoists until the
pipe support A pipe support or pipe hanger is a designed element that transfer the load from a pipe to the supporting structures. The load includes the weight of the pipe proper, the content that the pipe carries, all the pipe fittings attached to pipe, and t ...
s are attached or otherwise secured. An example of a tool used for installation for a small plumbing pipe (threaded ends) is the pipe wrench. Small pipe is typically not heavy and can be lifted into place by the installation craft laborer. However, during a plant outage or shutdown, the small (small bore) pipe may also be pre-fabricated to expedite installation during the outage. After the pipe is installed it will be tested for leaks. Before testing it may need to be cleaned by blowing air or steam or flushing with a liquid.


Pipe supports

Pipes are usually either supported from below or hung from above (but may also be supported from the side), using devices called pipe supports. Supports may be as simple as a pipe "shoe" which is akin to a half of an I-beam welded to the bottom of the pipe; they may be "hung" using a clevis, or with trapeze type of devices called pipe hangers. Pipe supports of any kind may incorporate springs, snubbers, dampers, or combinations of these devices to compensate for
thermal expansion Thermal expansion is the tendency of matter to change its shape, area, volume, and density in response to a change in temperature, usually not including phase transitions. Temperature is a monotonic function of the average molecular kin ...
, or to provide vibration isolation, shock control, or reduced vibration excitation of the pipe due to
earthquake An earthquake (also known as a quake, tremor or temblor) is the shaking of the surface of the Earth resulting from a sudden release of energy in the Earth's lithosphere that creates seismic waves. Earthquakes can range in intensity, fr ...
motion. Some dampers are simply fluid dashpots, but other dampers may be active hydraulic devices that have sophisticated systems that act to dampen peak displacements due to externally imposed vibrations or mechanical shocks. The undesired motions may be process derived (such as in a fluidized bed reactor) or from a natural phenomenon such as an earthquake (design basis event or DBE). Pipe hanger assembles are usually attached with pipe clamps. Possible exposure to high temperatures and heavy loads should be included when specifying which clamps are needed.


Joining

Pipes are commonly joined by welding, using threaded pipe and fittings; sealing the connection with a pipe thread compound, Polytetrafluoroethylene (PTFE) Thread seal tape, oakum, or PTFE string, or by using a mechanical coupling. Process piping is usually joined by welding using a TIG or MIG process. The most common process pipe joint is the butt weld. The ends of pipe to be welded must have a certain weld preparation called an End Weld Prep (EWP) which is typically at an angle of 37.5 degrees to accommodate the filler weld metal. The most common pipe thread in North America is the National Pipe Thread (NPT) or the Dryseal (NPTF) version. Other pipe threads include the British standard pipe thread (BSPT), the garden hose thread (GHT), and the fire hose coupling (NST). Copper pipes are typically joined by
soldering Soldering (; ) is a process in which two or more items are joined by melting and putting a filler metal ( solder) into the joint, the filler metal having a lower melting point than the adjoining metal. Unlike welding, soldering does not inv ...
,
brazing Brazing is a metal-joining process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal. Brazing differs from ...
,
compression fittings A compression fitting is a fitting used in plumbing and electrical conduit systems to join two tubes or thin-walled pipes together. In instances where two pipes made of dissimilar materials are to be joined (most commonly PVC and copper), the ...
, flaring, or crimping. Plastic pipes may be joined by solvent welding, heat fusion, or elastomeric sealing. If frequent disconnection will be required, gasketed pipe flanges or union fittings provide better reliability than threads. Some thin-walled pipes of ductile material, such as the smaller copper or flexible plastic water pipes found in homes for ice makers and humidifiers, for example, may be joined with
compression fitting A compression fitting is a fitting used in plumbing and electrical conduit systems to join two tubes or thin-walled pipes together. In instances where two pipes made of dissimilar materials are to be joined (most commonly PVC and copper), t ...
s. ' typically uses a "push-on" gasket style of pipe that compresses a gasket into a space formed between the two adjoining pieces. Push-on joints are available on most types of pipe. A pipe joint lubricant must be used in the assembly of the pipe. Under buried conditions, gasket-joint pipes allow for lateral movement due to soil shifting as well as expansion/contraction due to temperature differentials.Rahman (2007), pp. 12–17. Plastic MDPE and HDPE gas and water pipes are also often joined with Electrofusion fittings. Large above ground pipe typically uses a flanged joint, which is generally available in ductile iron pipe and some others. It is a gasket style where the flanges of the adjoining pipes are bolted together, compressing the gasket into a space between the pipe. Mechanical grooved couplings or Victaulic joints are also frequently used for frequent disassembly and assembly. Developed in the 1920s, these mechanical grooved couplings can operate up to working pressures and available in materials to match the pipe grade. Another type of mechanical coupling is a flareless tube fitting (Major brands include Swagelok, Ham-Let, Parker); this type of compression fitting is typically used on small tubing under in diameter. When pipes join in chambers where other components are needed for the management of the network (such as valves or gauges), dismantling joints are generally used, in order to make mounting/dismounting easier.


Fittings and valves

Fittings are also used to split or join a number of pipes together, and for other purposes. A broad variety of standardized pipe fittings are available; they are generally broken down into either a tee, an elbow, a branch, a reducer/enlarger, or a wye. Valves control fluid flow and regulate pressure. The piping and plumbing fittings and valves articles discuss them further.


Cleaning

The inside of pipes can be cleaned with a tube cleaning process, if they are contaminated with debris or
fouling Fouling is the accumulation of unwanted material on solid surfaces. The fouling materials can consist of either living organisms (biofouling) or a non-living substance (inorganic or organic). Fouling is usually distinguished from other surf ...
. This depends on the process that the pipe will be used for and the cleanliness needed for the process. In some cases the pipes are cleaned using a displacement device formally known as a Pipeline Inspection Gauge or "pig"; alternately the pipes or tubes may be chemically flushed using specialized solutions that are pumped through. In some cases, where care has been taken in the manufacture, storage, and installation of pipe and tubing, the lines are blown clean with compressed air or nitrogen.


Other uses

Pipe is widely used in the fabrication of handrails, guardrails, and railings.


Applications


Steel pipe

Steel Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistan ...
pipe (or black iron pipe) was once the most popular choice for supply of water and flammable gases. Steel pipe is still used in many homes and businesses to convey
natural gas Natural gas (also called fossil gas or simply gas) is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane in addition to various smaller amounts of other higher alkanes. Low levels of trace gases like carbon d ...
or propane fuel, and is a popular choice in fire sprinkler systems due to its high heat resistance. In commercial buildings, steel pipe is used to convey heating or cooling water to
heat exchangers A heat exchanger is a system used to transfer heat between a source and a working fluid. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contac ...
, air handlers,
variable air volume Variable air volume (VAV) is a type of heating, ventilating, and/or air-conditioning (HVAC) system. Unlike constant air volume (CAV) systems, which supply a constant airflow at a variable temperature, VAV systems vary the airflow at a constant or ...
(VAV) devices, or other HVAC equipment. Steel pipe is sometimes joined using threaded connections, where tapered threads (see National Pipe Thread) are cut into the end of the tubing segment, sealant is applied in the form of thread sealing compound or thread seal tape (also known as PTFE or Teflon tape), and it is then threaded into a corresponding threaded fitting using two pipe wrenches. Beyond domestic or light commercial settings, steel pipe is often joined by welding, or by use of mechanical couplings made by companies such as Victaulic or Anvil International (formerly Grinnell) that hold the pipe joint together via a groove pressed or cut (a rarely used older practice), into the ends of the pipes. Other variations of steel pipe include various stainless steel and chrome alloys. In high-pressure situations these are usually joined by TIG welding. In Canada, with respect to natural gas (NG) and propane (LP gas), black iron pipe (BIP) is commonly used to connect an appliance to the supply. It must however be marked (either painted yellow or yellow banding attached at certain intervals) and certain restrictions apply to which nominal pipe size (NPS) can be put through walls and buildings. With propane in particular, BIP can be run from an exterior tank (or cylinder) provided it is well protected from the weather, and an
anode An anode is an electrode of a polarized electrical device through which conventional current enters the device. This contrasts with a cathode, an electrode of the device through which conventional current leaves the device. A common mnemonic is ...
-type of protection from
corrosion Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engi ...
is in place when the pipe is to be installed underground.


Copper pipe

Copper tubing is most often used for supply of hot and cold water, and as refrigerant line in HVAC systems. There are two basic types of copper tubing, soft copper and rigid copper. Copper tubing is joined using flare connection, compression connection, or solder. Copper offers a high level of resistance to corrosion, but is becoming very costly.


Soft copper

Soft (or ductile) copper tubing can be bent easily to travel around obstacles in the path of the tubing. While the work hardening of the drawing process used to size the tubing makes the copper hard/rigid, it is carefully annealed to make it soft again; it is therefore more expensive to produce than non-annealed, rigid copper tubing. It can be joined by any of the three methods used for rigid copper, and it is the only type of copper tubing suitable for flare connections. Soft copper is the most popular choice for refrigerant lines in ''split-system'' air conditioners and heat pumps.


Flare connections

Flare connections require that the end of a tubing section be spread outward in a bell shape using a flare tool. A flare nut then compresses this bell-shaped end onto a male fitting. Flare connections are a labor-intensive method of making connections, but are quite reliable over the course of many years.


Rigid copper

Rigid copper is a popular choice for water lines. It is joined using a sweat, compression or crimped/pressed connection. Rigid copper, rigid due to the work hardening of the drawing process, cannot be bent and must use ''elbow fittings'' to go around corners or around obstacles. If heated and allowed to slowly cool, called annealing, then rigid copper will become soft and can be bent/formed without cracking.


= Soldered connections

= Solder fittings are smooth, and easily slip onto the end of a tubing section. Both the male and female ends of the pipe or pipe connectors are cleaned thoroughly then coated with flux to make sure there is no surface oxide and to ensure that the solder will bond properly with the base metal. The joint is then heated using a torch, and solder is melted into the connection. When the solder cools, it forms a very strong bond which can last for decades. Solder-connected rigid copper is the most popular choice for water supply lines in modern buildings. In situations where many connections must be made at once (such as plumbing of a new building), solder offers much quicker and much less expensive joinery than compression or flare fittings. The term sweating is sometimes used to describe the process of soldering pipes.


= Compression connections

=
Compression fittings A compression fitting is a fitting used in plumbing and electrical conduit systems to join two tubes or thin-walled pipes together. In instances where two pipes made of dissimilar materials are to be joined (most commonly PVC and copper), the ...
use a soft metal or thermoplastic ring (the compression ring or "ferrule") which is squeezed onto the pipe and into the fitting by a compression nut. The soft metal conforms to the surface of the tubing and the fitting, and creates a seal. Compression connections do not typically have the long life that sweat connections offer, but are advantageous in many cases because they are easy to make using basic tools. A disadvantage in compression connections is that they take longer to make than sweat, and sometimes require retightening over time to stop leaks.


= Crimped or pressed connections

= Crimped or pressed connections use special copper fittings which are permanently attached to rigid copper tubing with a powered crimper. The special fittings, manufactured with sealant already inside, slide over the tubing to be connected. Thousands of pounds-force per square inch of pressure are used to deform the fitting and compress the sealant against the inner copper tubing, creating a watertight seal. Advantages of this method are: *A correctly crimped connection should last as long as the tubing. *It takes less time to complete than other methods. *It is cleaner in both appearance and the materials used to make the connection. *No open flame is used during the connection process. Disadvantages are: *The fittings used are harder to find and cost significantly more than sweat type fittings. *The fittings are not re-usable. If a design change is required or if a joint is found to be defective or improperly crimped, the already installed fittings must be cut out and discarded. In addition, the cutting required to remove the fitting often will leave insufficient tubing to install the new fitting, So couplers and additional tubing will need to be installed on either side of the replacement fitting. Whereas with a soldered fitting, a defective joint can just be re-soldered, or heated and turned if a minor change is required, or heated and removed without requiring any of the tubing to be cut away. This also allows more expensive fittings like valves to be re-used if they are otherwise in good to new condition, something not possible if the fitting is crimped on. *The cost of the tooling is very expensive. , a basic toolkit required to sweat solder all the copper pipes of a typical single family residence, including fuel and solder, can be purchased for approximately $200. By contrast, the minimum cost of a basic powered crimping tool starts at around $1800, and can be as high as $4000 for the better brands with a complete set of crimping dies.


Aluminium pipe

Aluminium Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It ha ...
is sometimes used due to its low cost, resistance to corrosion and solvents, and its ductility. Aluminium tube is more desirable than steel for the conveyance of flammable solvents, since it cannot create sparks when manipulated. Aluminium tubing can be connected by flare or compression fittings, or it can be welded by the TIG or
heliarc Gas tungsten arc welding (GTAW), also known as tungsten inert gas (TIG) welding, is an arc welding process that uses a non-consumable tungsten electrode to produce the weld. The weld area and electrode are protected from oxidation or other atmo ...
processes.


Glass pipe

Tempered
glass Glass is a non- crystalline, often transparent, amorphous solid that has widespread practical, technological, and decorative use in, for example, window panes, tableware, and optics. Glass is most often formed by rapid cooling (quenchin ...
pipes are used for specialized applications, such as corrosive liquids, medical or laboratory wastes, or
pharmaceutical A medication (also called medicament, medicine, pharmaceutical drug, medicinal drug or simply drug) is a drug used to diagnose, cure, treat, or prevent disease. Drug therapy ( pharmacotherapy) is an important part of the medical field and ...
manufacturing. Connections are generally made using specialized gasket or O-ring fittings.


Plastic pipe

Plastic pipes used in manufacturing. Plastic pipe fittings include PVC pipe fittings, PP / PPH pipe fitting mould, PE pipe and ABS pipe fitting.


See also

* British standard pipe thread * Cast iron pipe * Copper tubing * Double-walled pipe * Ductile iron pipe * Galvanized pipe * Garden hose * HDPE pipe * Hollow structural section * Hose * Hydraulic pipes * List of equations in fluid mechanics * MS Pipe, MS Tube * National pipe thread * Nominal Pipe Size * Panzergewinde * Pipe and tube bender *
Pipeline transport Pipeline transport is the long-distance transportation of a liquid or gas through a system of Pipe (fluid conveyance), pipes—a pipeline—typically to a market area for consumption. The latest data from 2014 gives a total of slightly less than ...
*
Pipe support A pipe support or pipe hanger is a designed element that transfer the load from a pipe to the supporting structures. The load includes the weight of the pipe proper, the content that the pipe carries, all the pipe fittings attached to pipe, and t ...
* Piping * Piping and plumbing fittings * Plastic pressure pipe systems * Plastic pipework *
Plumbing Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids. Heating and cooling (HVAC), waste removal, and potable water delive ...
*
Reinforced thermoplastic pipe Reinforced thermoplastic pipe (RTP) is a type of pipe reinforced using a high strength synthetic fibre such as glass, aramid or carbon. It was initially developed in the early 1990s by Wavin Repox, Akzo Nobel and by Tubes d'Aquitaine from France, w ...
s * Trap (plumbing) * Tube * Tube beading * Victaulic * Water pipe


References


Bibliography


External links

{{DEFAULTSORT:Pipe (Fluid Conveyance) Irrigation Piping Plumbing