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A railroad tie, crosstie (
American English American English, sometimes called United States English or U.S. English, is the set of varieties of the English language native to the United States. English is the most widely spoken language in the United States and in most circumstances ...
), railway tie ( Canadian English) or railway sleeper ( Australian and
British English British English (BrE, en-GB, or BE) is, according to Oxford Dictionaries, "English as used in Great Britain, as distinct from that used elsewhere". More narrowly, it can refer specifically to the English language in England, or, more broadl ...
) is a rectangular support for the rails in railroad tracks. Generally laid perpendicular to the rails, ties transfer loads to the track ballast and subgrade, hold the rails upright and keep them spaced to the correct
gauge Gauge ( or ) may refer to: Measurement * Gauge (instrument), any of a variety of measuring instruments * Gauge (firearms) * Wire gauge, a measure of the size of a wire ** American wire gauge, a common measure of nonferrous wire diameter, es ...
. Railroad ties are traditionally made of
wood Wood is a porous and fibrous structural tissue found in the stems and roots of trees and other woody plants. It is an organic materiala natural composite of cellulose fibers that are strong in tension and embedded in a matrix of lignin ...
, but
prestressed concrete Prestressed concrete is a form of concrete used in construction. It is substantially "prestressed" ( compressed) during production, in a manner that strengthens it against tensile forces which will exist when in service. Post-tensioned concreted ...
is now also widely used, especially in Europe and Asia.
Steel Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistan ...
ties are common on secondary lines in the UK; plastic composite ties are also employed, although far less than wood or concrete. As of January 2008, the approximate market share in North America for traditional and wood ties was 91.5%, the remainder being concrete, steel,
azobé ''Lophira alata'', commonly known as azobé, ekki or the red ironwood tree, is a species of plant in the family Ochnaceae. It is found in Cameroon, the Republic of the Congo, the Democratic Republic of the Congo, Ivory Coast, Equatorial Guinea, ...
(red ironwood) and plastic composite. Tie spacing may depend on the type of tie, traffic loads and other requirements, for example 2640 concrete ties per mile on North American mainline railroads to 2112 timber ties per mile on LMS jointed track. Rails in the US may be fastened to the tie by a railroad spike; iron/steel baseplates screwed to the tie and secured to the rail by a proprietary fastening system such as a
Vossloh Vossloh AG is a rail technology company based in Werdohl in the state of North Rhine-Westphalia, Germany. The SDAX-listed group has achieved sales of around €930 million in 2016 with more than 4,000 employees (as of 2017). Vossloh is a globa ...
or Pandrol which are commonly used in Europe.


Types


Stone block

The type of railroad tie used on the predecessors of the first true railway ( Liverpool and Manchester Railway) consisted of a pair of stone blocks laid into the ground, with the chairs holding the rails fixed to those blocks. One advantage of this method of construction was that it allowed horses to tread the middle path without the risk of tripping. In railway use with ever heavier locomotives, it was found that it was hard to maintain the correct
gauge Gauge ( or ) may refer to: Measurement * Gauge (instrument), any of a variety of measuring instruments * Gauge (firearms) * Wire gauge, a measure of the size of a wire ** American wire gauge, a common measure of nonferrous wire diameter, es ...
. The stone blocks were in any case unsuitable on soft ground, such as at Chat Moss, where timber ties had to be used. Bi-block ties with a tie rod are somewhat similar.


Wooden

Historically wooden rail ties were made by hewing with an axe, called axe ties, or sawn to achieve at least two flat sides. A variety of softwood and hardwood timbers are used as ties, oak,
jarrah ''Eucalyptus marginata'', commonly known as jarrah, djarraly in Noongar language and historically as Swan River mahogany, is a plant in the myrtle family, Myrtaceae and is endemic to the south-west of Western Australia. It is a tree with r ...
and karri being popular hardwoods, although increasingly difficult to obtain, especially from sustainable sources.Hay 1982, pp. 437–438 Some lines use softwoods, including Douglas fir; while they have the advantage of accepting treatment more readily, they are more susceptible to wear but are cheaper, lighter (and therefore easier to handle) and more readily available. Softwood is treated, while creosote is the most common preservative for railway ties, preservatives are also sometimes used such as pentachlorophenol,
chromated copper arsenate Chromated copper arsenate (CCA) is a wood preservative containing compounds of chromium, copper, and arsenic, in various proportions. It is used to impregnate timber and other wood products, especially those intended for outdoor use, in order to p ...
and a few other preservatives. Sometimes non-toxic preservatives are used, such as
copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pink ...
azole or micronized
copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pink ...
. New boron-based wood preserving technology is being employed by major US railroads in a dual treatment process in order to extend the life of wood ties in wet areas. Some timbers (such as
sal Sal, SAL, or S.A.L. may refer to: Personal name * Sal (name), a list of people and fictional characters with the given name or nickname Places * Sal, Cape Verde, an island and municipality * Sal, Iran, a village in East Azerbaijan Province * Ca ...
, mora,
jarrah ''Eucalyptus marginata'', commonly known as jarrah, djarraly in Noongar language and historically as Swan River mahogany, is a plant in the myrtle family, Myrtaceae and is endemic to the south-west of Western Australia. It is a tree with r ...
or
azobé ''Lophira alata'', commonly known as azobé, ekki or the red ironwood tree, is a species of plant in the family Ochnaceae. It is found in Cameroon, the Republic of the Congo, the Democratic Republic of the Congo, Ivory Coast, Equatorial Guinea, ...
) are durable enough that they can be used untreated. Problems with wooden ties include rot, splitting, insect infestation, plate-cutting, also known as chair shuffle in the UK (abrasive damage to the tie caused by lateral motion of the tie plate) and spike-pull (where the spike is gradually loosened from the tie). Wooden ties can catch fire; as they age they develop cracks that allow sparks to lodge and more easily start fires.


Concrete

Concrete ties are cheaper and easier to obtain than timber and better able to carry higher axle-weights and sustain higher speeds. Their greater weight ensures improved retention of track geometry, especially when installed with continuous-welded rail. Concrete ties have a longer service life and require less maintenance than timber due to their greater weight, which helps them remain in the correct position longer. Concrete ties need to be installed on a well-prepared subgrade with an adequate depth on free-draining ballast to perform well. It is a common misconception that concrete ties amplify wheel noise. A study done as part of Euronoise 2018 proved this false, showing concrete sleepers to be an average of 2dB(A) quieter than wooden ones, however with a greater acoustic sharpness on straight stretches of track. Concrete ties were however shown to be quieter than wooden ties almost universal across the audible frequency band on curves. This causes train noise when over concrete ties to potentially be subjectively perceived as louder than train noise over wooden ties. On the highest categories of line in the UK (those with the highest speeds and tonnages), pre-stressed concrete ties are the only ones permitted by
Network Rail Network Rail Limited is the owner (via its subsidiary Network Rail Infrastructure Limited, which was known as Railtrack plc before 2002) and infrastructure manager of most of the railway network in Great Britain. Network Rail is an "arm's len ...
standards. Most European railways also now use concrete bearers in switches and crossing layouts due to the longer life and lower cost of concrete bearers compared to timber, which is increasingly difficult and expensive to source in sufficient quantities and quality.


Steel

Steel ties are formed from pressed steel and are trough-shaped in section. The ends of the tie are shaped to form a "spade" which increases the lateral resistance of the tie. Housings to accommodate the fastening system are welded to the upper surface of the tie. Steel ties are now in widespread use on secondary or lower-speed lines in the UK where they have been found to be economical to install due their ability to be installed on the existing ballast bed. Steel ties are lighter in weight than concrete and able to stack in compact bundles unlike timber. Steel ties can be installed onto the existing ballast, unlike concrete ties which require a full depth of new ballast. Steel ties are 100% recyclable and require up to 60% less ballast than concrete ties and up to 45% less than wood ties. Historically, steel ties have suffered from poor design and increased traffic loads over their normally long service life. These aged and often obsolete designs limited load and speed capacity but can still be found in many locations globally and performing adequately despite decades of service. There are great numbers of steel ties with over 50 years of service and in some cases they can and have been rehabilitated and continue to perform well. Steel ties were also used in specialty situations, such as the Hejaz Railway in the Arabian Peninsula, which had an ongoing problem with Bedouins who would steal wooden ties for campfires. Modern steel ties handle heavy loads, have a proven record of performance in signalized track, and handle adverse track conditions. Of high importance to railroad companies is the fact that steel ties are more economical to install in new construction than creosote-treated wood ties and concrete ties. Steel ties are utilized in nearly all sectors of the worldwide railroad systems including heavy-haul, class 1s, regional, shortlines, mining, electrified passenger lines (OHLE) and all manner of industries. Notably, steel ties (bearers) have proven themselves over the last few decades to be advantageous in turnouts (switches/points) and provide the solution to the ever-growing problem of long timber ties for such use. When insulated to prevent conduction through the ties, steel ties may be used with
track circuit A track circuit is an electrical device used to prove the absence of a train on rail tracks to signallers and control relevant signals. An alternative to track circuits are axle counters. Principles and operation The basic principle behind ...
based train detection and track integrity systems. Without insulation, steel ties may only be used on lines without block signaling and level crossings or on lines that use other forms of train detection such as axle counters.


Plastics

In more recent times, a number of companies are selling composite railroad ties manufactured from recycled plastic resins and recycled rubber. Manufacturers claim a service life longer than wooden ties with an expected lifetime in the range of 30–80 years, that the ties are impervious to rot and
insect Insects (from Latin ') are pancrustacean hexapod invertebrates of the class Insecta. They are the largest group within the arthropod phylum. Insects have a chitinous exoskeleton, a three-part body ( head, thorax and abdomen), three pa ...
attack, and that they can be modified with a special relief on the bottom to provide additional lateral stability. In some main track applications the hybrid plastic tie has a recessed design to be completely surrounded by ballast. Aside from the environmental benefits of using recycled material, plastic ties usually replace timber ties soaked in creosote, the latter being a toxic chemical, and are theoretically recyclable. However, plastics may shed microplastics and leach other possibly toxic chemicals such as ultraviolet inhibitors. Hybrid plastic railroad ties and composite ties are used in other rail applications such as underground mining operations, industrial zones, humid environments and densely populated areas. Hybrid railroad ties are also used to be partly exchanged with rotten wooden ties, which will result in continuous track stiffness. Hybrid plastic ties and composite ties also offer benefits on bridges and viaducts, because they lead to better distribution of forces and reduction of vibrations into respectively bridge girders or the ballast. This is due to better damping properties of hybrid plastic ties and composite ties, which will decrease the intensity of vibrations as well as the sound production. In 2009, Network Rail announced that it would begin replacing wooden ties with recycled plastic. but I-Plas became insolvent in October 2012. In 2012,
New Zealand New Zealand ( mi, Aotearoa ) is an island country in the southwestern Pacific Ocean. It consists of two main landmasses—the North Island () and the South Island ()—and over 700 smaller islands. It is the sixth-largest island coun ...
ordered a trial batch of "EcoTrax" brand recycled composite ties from Axion for use on turnouts and bridges, and a further 3-year order in 2015, but then Axion filed for bankruptcy in December 2015, though it continues to trade. These ties are developed by Dr. Nosker at Rutgers University. Composite sleepers, manufactured from various recycled plastics, were introduced in Wiltshire,
United Kingdom The United Kingdom of Great Britain and Northern Ireland, commonly known as the United Kingdom (UK) or Britain, is a country in Europe, off the north-western coast of the continental mainland. It comprises England, Scotland, Wales and ...
in 2021. They were installed as an alternative to wooden sleepers, on a bridge where concrete sleepers would have been too heavy. Although it was the first instance of plastic sleepers being installed on mainline track in the country, they have previously been used on
narrow-gauge railways A narrow-gauge railway (narrow-gauge railroad in the US) is a railway with a track gauge narrower than standard . Most narrow-gauge railways are between and . Since narrow-gauge railways are usually built with tighter curves, smaller structur ...
. Ties may also be made from
fiberglass Fiberglass ( American English) or fibreglass (Commonwealth English) is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cl ...
.


Non-conventional tie forms


Y-shaped ties

An unusual form of tie is the Y-shaped tie, first developed in 1983. Compared to conventional ties the volume of ballast required is reduced due to the load-spreading characteristics of the Y-tie. Noise levels are high but the resistance to track movement is very good. For curves the three-point contact of a Y steel tie means that an exact geometric fit cannot be observed with a fixed attachment point. The cross section of the ties is an
I-beam An I-beam, also known as H-beam (for universal column, UC), w-beam (for "wide flange"), universal beam (UB), rolled steel joist (RSJ), or double-T (especially in Polish, Bulgarian, Spanish, Italian and German), is a beam with an or -shap ...
. As of 2006 less than of Y-tie track had been built, of which approximately 90 percent is in
Germany Germany,, officially the Federal Republic of Germany, is a country in Central Europe. It is the second most populous country in Europe after Russia, and the most populous member state of the European Union. Germany is situated betwee ...
.


Twin ties

The ZSX Twin tie is manufactured by Leonhard Moll Betonwerke GmbH & Co KG and is a pair of two pre-stressed concrete ties longitudinally connected by four steel rods. The design is said to be suitable for track with sharp curves, track subject to temperature stress such as that operated by trains with eddy brakes, and bridges, and as transition track between traditional track and slab track or bridges.


Wide ties

Concrete monoblock ties have also been produced in a wider form (e.g. ) such that there is no ballast between the ties; this wide tie increases lateral resistance and reduces ballast pressure. The system has been used in Germany where wide ties have also been used in conjunction with the GETRAC A3 ballastless track systems.


Bi-block ties

Bi-block (or twinblock) ties consist of two concrete rail supports joined by a steel bar. Advantages include increased lateral resistance and lower weight than monobloc concrete ties, as well as elimination of damage from torsional forces on the ties center due to the more flexible steel connections. This tie type is in common use in France, and are used on the high-speed
TGV The TGV (french: Train à Grande Vitesse, "high-speed train"; previously french: TurboTrain à Grande Vitesse, label=none) is France's intercity high-speed rail service, operated by SNCF. SNCF worked on a high-speed rail network from 1966 to 19 ...
lines. Bi-block ties are also used in ballastless track systems. They are gauge-convertible by cutting and welding the steel bar to the dimension that suits the new gauge.


Frame ties

Frame ties (German: ''Rahmenschwelle'') comprise both lateral and longitudinal members in a single monolithic concrete casting. This system is in use in
Austria Austria, , bar, Östareich officially the Republic of Austria, is a country in the southern part of Central Europe, lying in the Eastern Alps. It is a federation of nine states, one of which is the capital, Vienna, the most populous ...
; in the Austrian system the track is fastened at the four corners of the frame, and is also supported midway along the frame. Adjacent frame ties are butted close to each other. Advantages of this system over conventional cross increased support of track. In addition, construction methods used for this type of track are similar to those used for conventional track.


Ladder track

In ladder track the ties are laid parallel to the rails and are several meters long. The structure is similar to Brunel's baulk track; these longitudinal ties can be used with ballast, or with elastomer supports on a solid non-ballasted support.


Dimensions and spacing


Current usage


North America

The crosstie spacing of mainline railroad is approximately for wood ties or for concrete ties. The number of ties is 3,250 wooden crossties per mile (2019 ties/km, or 40 ties per 65 feet) for wood ties or 2640 ties per mile for concrete ties.


Historical usage


United Kingdom

The London, Midland and Scottish Railway specified 18 sleepers per rail and 24 sleepers per rail,LMS Drawings of Standard Railway Equipment Permanent Way 1928The LMS Society
- Resources)
both of which correspond to 2112 sleepers per mile. Sleepers are long, wide and deep. The 2 sleepers adjacent to a joint may be wide where the formation is soft or the traffic is heavy and fast. Sleepers are mostly spaced apart (centre-to-centre) but are closer adjacent to fishplated rail joints where the spacing sequences are as follows with the spacing at . The fractional inch spacing at the fishplate corresponds to the thermal expansion gap allowed between the rail ends. * '' rails'' - * '' rails'' -


Fastening rails to railroad ties

Various methods exist for fixing the rail to the railroad ties. Historically spikes gave way to cast iron chairs fixed to the tie, more recently springs (such as Pandrol clips) are used to fix the rail to the tie chair.


Other uses

In recent years, wooden railroad ties have also become popular for gardening and
landscaping Landscaping refers to any activity that modifies the visible features of an area of land, including the following: # Living elements, such as flora or fauna; or what is commonly called gardening, the art and craft of growing plants with a goal ...
, both in creating
retaining wall Retaining walls are relatively rigid walls used for supporting soil laterally so that it can be retained at different levels on the two sides. Retaining walls are structures designed to restrain soil to a slope that it would not naturally keep to ...
s and raised-bed gardens, and sometimes for building steps as well. Traditionally, the ties sold for this purpose are decommissioned ties taken from rail lines when replaced with new ties, and their lifespan is often limited due to rot. Some entrepreneurs sell new ties. Due to the presence of wood
preservative A preservative is a substance or a chemical that is added to products such as food products, beverages, pharmaceutical drugs, paints, biological samples, cosmetics, wood, and many other products to prevent decomposition by microbial growth or b ...
s such as
coal tar Coal tar is a thick dark liquid which is a by-product of the production of coke and coal gas from coal. It is a type of creosote. It has both medical and industrial uses. Medicinally it is a topical medication applied to skin to treat pso ...
, creosote or
salt Salt is a mineral composed primarily of sodium chloride (NaCl), a chemical compound belonging to the larger class of salts; salt in the form of a natural crystalline mineral is known as rock salt or halite. Salt is present in vast quant ...
s of heavy metals, railroad ties introduce an extra element of
soil Soil, also commonly referred to as earth or dirt, is a mixture of organic matter, minerals, gases, liquids, and organisms that together support life. Some scientific definitions distinguish ''dirt'' from ''soil'' by restricting the former ...
pollution Pollution is the introduction of contaminants into the natural environment that cause adverse change. Pollution can take the form of any substance (solid, liquid, or gas) or energy (such as radioactivity, heat, sound, or light). Pollutants, th ...
into gardens and are avoided by many property owners. In the UK, new oak or pine beams of the same length (2.4m) as standard railway sleepers, but not treated with dangerous chemicals, are now available specifically for garden construction. They are about twice the price of the recycled product. In some places, railroad ties have been used in the construction of homes, particularly among those with lower incomes, especially near railroad tracks, including railroad employees. They are also used as
cribbing Crib may refer to: *Bach (New Zealand), a type of modest beach house, called a crib in the southern half of the South Island e.g. Otago and Southland *Box crib, a wooden frame used to stabilise a heavy object during a rescue, jacking, construction ...
for docks and
boathouses A boathouse (or a boat house) is a building especially designed for the storage of boats, normally smaller craft for sports or leisure use. describing the facilities These are typically located on open water, such as on a river. Often the boa ...
. The Spanish artist
Agustín Ibarrola Agustín Ibarrola (born 1930) is a Spanish painter and sculptor. He was born in Basauri, Biscay, Basque Autonomous Community, Spain. In 1948, the Delegation of Biscay and the city council of Bilbao granted him a scholarship to study in Madrid ...
has used recycled ties from Renfe in several projects. In Germany, use of wooden railroad ties as building material (namely in gardens, houses and in all places where regular contact to human skin would be likely, in all areas frequented by children and in all areas associated with the production or handling of food in any way) has been prohibited by law since 1991 because they pose a significant risk to health and environment. From 1991 to 2002, this was regulated by the ''Teerölverordnung'' ( Carbolineum By-law), and since 2002 has been regulated by the '' Chemikalien-Verbotsverordnung'' (Chemicals Prohibition By-law), §1 and Annex, Parts 10 and 17.


See also

*
Ballastless track A ballastless track or slab track is a type of railway track infrastructure in which the traditional elastic combination of ties/sleepers and ballast is replaced by a rigid construction of concrete or asphalt. Characteristics In ballastless t ...
* John Calvin Jureit, inventor of the Gang-Nail truss connector plate * Ladder track * Track (rail transport) *
Sun kink In structural engineering, buckling is the sudden change in shape (deformation) of a structural component under load, such as the bowing of a column under compression or the wrinkling of a plate under shear. If a structure is subjected to a g ...


Notes


References

* * * * * * * * * *


Further reading

* * * * * * *


External links

{{Authority control Permanent way Wood products Rail infrastructure