A hand mold is a simple

mold A mold () or mould () is one of the structures certain fungi can form. The dust-like, colored appearance of molds is due to the formation of spores containing fungal secondary metabolites. The spores are the dispersal units of the fungi. Not ...

used for low quantity work. It is used in the

injection molding Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for ...

and the

printing industry Printing is a process for mass reproducing text and images using a master form or template. The earliest non-paper products involving printing include cylinder seals and objects such as the Cyrus Cylinder and the Cylinders of Nabonidus. The ...

. It is made by a hand injection molding machine. It is a simple machine which contains a barrel, handle, nozzle, mold and heaters.

Printing

In the printing industry, a hand mold specifically refers to a two-part mold used for

casting Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejecte ...

hand-made type. Inside the mold is a

matrix Matrix most commonly refers to: * ''The Matrix'' (franchise), an American media franchise ** '' The Matrix'', a 1999 science-fiction action film ** "The Matrix", a fictional setting, a virtual reality environment, within ''The Matrix'' (franchi ...

. In particular, it refers to a system for casting

movable type Movable type (US English; moveable type in British English) is the system and technology of printing and typography that uses movable components to reproduce the elements of a document (usually individual alphanumeric characters or punctuation m ...

, pioneered by

Johannes Gutenberg Johannes Gensfleisch zur Laden zum Gutenberg (; – 3 February 1468) was a German inventor and craftsman who introduced letterpress printing to Europe with his movable-type printing press. Though not the first of its kind, earlier designs ...

, which was widely used in the early era of printing in Europe (15th-16th century). In this method, the type was made by punching a letter-shaped cavity in a matrix made of some soft metal (typically copper). Then this matrix would be held in the lower part of the mold, the upper part would close on it, and molten

type metal In printing, type metal refers to the metal alloys used in traditional typefounding and hot metal typesetting. Historically, type metal was an alloy of lead, tin and antimony in different proportions depending on the application, be it individ ...

would be poured into the cavity. Using the hand mold, the printer could quickly make any additional type he might need.Meggs, Philip B. ''A History of Graphic Design.'' John Wiley & Sons, Inc. 1998. (pp 58–69)

Injection molding

In injection molding, hand molds refer to simple molds that have no provision for heat, cooling, or ejection. This means when a hand mold is cycled universal heating plates are required to warm the molds and the molds must be removed after each cycle to remove the moldings. This drastically increases the cycle time, which limits it to short runs, but to offset this is the low cost of the mold. They are usually single cavity molds, but may be multi-cavity if the molding is quite small. They are usually only of a two or three plate design because of the simplicity of the parts. If only a short run is required then the molds may be made from

aluminum Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It ha ...

brass Brass is an alloy of copper (Cu) and zinc (Zn), in proportions which can be varied to achieve different mechanical, electrical, and chemical properties. It is a substitutional alloy: atoms of the two constituents may replace each other wi ...

, but if more parts are required then they are made from conventional

steel Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistan ...

Bullet casting

Hand

cast bullet A cast bullet is made by allowing molten metal to solidify in a mold. Most cast bullets are made of lead alloyed with tin and antimony; but zinc alloys have been used when lead is scarce, and may be used again in response to concerns about lead to ...

s remain popular with the

handloading Handloading, or reloading, is the practice of making firearm cartridges by assembling the individual components (case, primer, propellant, and projectile), rather than purchasing mass-assembled, factory-loaded ammunition. The term ''handlo ...

muzzleloading Muzzleloading is the shooting sport of firing muzzleloading guns. Muzzleloading guns, both antique and reproduction, are used for target shooting, hunting, historical re-enactment and historical research. The sport originated in the United States ...

and small custom ammunition loading communities. In a tradition dating back to the beginning of firearms, molds matched to the bore (and the

chamber Chamber or the chamber may refer to: In government and organizations *Chamber of commerce, an organization of business owners to promote commercial interests *Legislative chamber, in politics *Debate chamber, the space or room that houses deliber ...

for breech loading weapons) are custom made for each weapon. Anywhere from one to six cavities are carved into the molding block, along with appropriate gates and sprues. As the blocks are now usually made out of aluminum, which does not allow lead alloys to stick, only a small amount of parting compound is needed.

References

Casting (manufacturing) Plastics industry Printing terminology Typography {{Metalworking-stub