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Dross is a
mass Mass is an intrinsic property of a body. It was traditionally believed to be related to the quantity of matter in a physical body, until the discovery of the atom and particle physics. It was found that different atoms and different ele ...
of
solid Solid is one of the four fundamental states of matter (the others being liquid, gas, and plasma). The molecules in a solid are closely packed together and contain the least amount of kinetic energy. A solid is characterized by structur ...
impurities In chemistry and materials science, impurities are chemical substances inside a confined amount of liquid, gas, or solid, which differ from the chemical composition of the material or compound. Firstly, a pure chemical should appear thermodynami ...
floating on a
molten metal Melting, or Enthalpy of fusion, fusion, is a physical process that results in the phase transition of a chemical substance, substance from a solid to a liquid. This occurs when the internal energy of the solid increases, typically by the appli ...
or dispersed in the metal, such as in wrought iron. It forms on the surface of low- melting-point metals such as tin,
lead Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cut, ...
,
zinc Zinc is a chemical element with the symbol Zn and atomic number 30. Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodi ...
or
aluminium Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It ha ...
or
alloy An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductili ...
s by
oxidation Redox (reduction–oxidation, , ) is a type of chemical reaction in which the oxidation states of substrate change. Oxidation is the loss of electrons or an increase in the oxidation state, while reduction is the gain of electrons or ...
of the metal. For higher melting point metals and alloys such as
steel Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistan ...
and
silver Silver is a chemical element with the symbol Ag (from the Latin ', derived from the Proto-Indo-European ''h₂erǵ'': "shiny" or "white") and atomic number 47. A soft, white, lustrous transition metal, it exhibits the highest electrical ...
, oxidized impurities melt and float making them easy to pour off. With
wrought iron Wrought iron is an iron alloy with a very low carbon content (less than 0.08%) in contrast to that of cast iron (2.1% to 4%). It is a semi-fused mass of iron with fibrous slag inclusions (up to 2% by weight), which give it a wood-like "grain" ...
, hammering and later
rolling Rolling is a type of motion that combines rotation (commonly, of an axially symmetric object) and translation of that object with respect to a surface (either one or the other moves), such that, if ideal conditions exist, the two are in contact ...
remove some dross. With tin and lead the dross can be removed by adding
sodium hydroxide Sodium hydroxide, also known as lye and caustic soda, is an inorganic compound with the formula NaOH. It is a white solid ionic compound consisting of sodium cations and hydroxide anions . Sodium hydroxide is a highly caustic base and al ...
pellets, which dissolve the oxides and form a
slag Slag is a by-product of smelting ( pyrometallurgical) ores and used metals. Broadly, it can be classified as ferrous (by-products of processing iron and steel), ferroalloy (by-product of ferroalloy production) or non-ferrous/base metals (by-p ...
. If floating, dross can also be skimmed off. Dross, as a solid, is distinguished from
slag Slag is a by-product of smelting ( pyrometallurgical) ores and used metals. Broadly, it can be classified as ferrous (by-products of processing iron and steel), ferroalloy (by-product of ferroalloy production) or non-ferrous/base metals (by-p ...
, which is a liquid. Dross product is not entirely waste material; for example, aluminium dross can be recycled and is also used in secondary
steelmaking Steelmaking is the process of producing steel from iron ore and carbon/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur and excess carbon (the most important impurity) are removed from the sourced iron, and alloy ...
for slag
deoxidation Deoxidization is a method used in metallurgy to remove the oxygen content during steel manufacturing. In contrast, antioxidants are used for stabilization, such as in the storage of food. Deoxidation is important in the steelmaking process as o ...
.


Etymology and usage

The term ''dross'' derives from the
Old English Old English (, ), or Anglo-Saxon, is the earliest recorded form of the English language, spoken in England and southern and eastern Scotland in the early Middle Ages. It was brought to Great Britain by Anglo-Saxon settlers in the mid-5th ...
word ''dros'', meaning the scum produced when smelting metals (extracting them from their ores). By the 15th century it had come to refer to rubbish in general. ''Dregs'', and the geological term ''druse'' are also thought to be etymologically related. Popular non-
metalworking Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale ...
uses of the word are derogatory: *poorly written or plagiarized journalism - "a dross article"; "utter/complete/terrible dross" (adjective/noun), a stronger term than '' filler'' *undesirable, unprofitable work - "let's home in on the lion's share and outsource the dross"; synonyms:
corvée Corvée () is a form of unpaid, forced labour, that is intermittent in nature lasting for limited periods of time: typically for only a certain number of days' work each year. Statute labour is a corvée imposed by a state for the purposes of ...
, hiding-to-nothing, and
drudgery A laborer (or labourer) is a person who works in manual labor types in the construction industry workforce. Laborers are in a working class of wage-earners in which their only possession of significant material value is their labor. Industries e ...
which are growing
archaism In language, an archaism (from the grc, ἀρχαϊκός, ''archaïkós'', 'old-fashioned, antiquated', ultimately , ''archaîos'', 'from the beginning, ancient') is a word, a sense of a word, or a style of speech or writing that belongs to a hi ...
s in business "dross" ''en.wiktionary.org'' (noun); as strong a term as ''
dogsbody A dogsbody, dog's body, or less commonly dog robber is someone who does menial or drudge work.'' Oxford English Dictionary'', 3rd edition, 2010''s.v.''/ref> Originally, in the British Royal Navy, a dogsbody was a semi-sarcastic colloquialism for ...
work''


See also

*
Aluminium alloy inclusions An inclusion is a solid particle in liquid aluminium alloy. It is usually non-metallic and can be of different nature depending on its source. Problems related to inclusions Inclusions can create problems in the casting when they are large and in t ...
*
Slag Slag is a by-product of smelting ( pyrometallurgical) ores and used metals. Broadly, it can be classified as ferrous (by-products of processing iron and steel), ferroalloy (by-product of ferroalloy production) or non-ferrous/base metals (by-p ...


References


External links


AZoM.com – Aluminium Dross Recycling
* Herbert F. Lund
The McGraw-Hill recycling handbook
Chapter 37.23:
United Kingdom The United Kingdom of Great Britain and Northern Ireland, commonly known as the United Kingdom (UK) or Britain, is a country in Europe, off the north-western coast of the continental mainland. It comprises England, Scotland, Wales and ...
:
European Union The European Union (EU) is a supranational union, supranational political union, political and economic union of Member state of the European Union, member states that are located primarily in Europe, Europe. The union has a total area of ...
Directive Precipitates
Aluminum Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It ha ...
"Dross"
Recycling Recycling is the process of converting waste materials into new materials and objects. The Energy recycling, recovery of energy from waste materials is often included in this concept. The recyclability of a material depends on its ability t ...
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