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Armor-piercing bullets for rifle and handgun cartridges are designed to penetrate ballistic armor and protective shields intended to stop or deflect conventional bullets. Although bullet design is an important factor with regard to armor penetration, the ability of any given projectile to penetrate ballistic armor increases with increasing velocity. Rifle cartridges typically discharge bullets at higher muzzle velocity than handgun cartridges due to larger propellant charge. However, even the same cartridge (one that is interchangeable between specific rifles and handguns) fired from a rifle will, in almost all common cases, have a higher velocity than when fired from a handgun. This is due to the longer period of acceleration available within the longer
gun barrel A gun barrel is a crucial part of gun-type weapons such as small firearms, artillery pieces, and air guns. It is the straight shooting tube, usually made of rigid high-strength metal, through which a contained rapid expansion of high-pressu ...
of rifles, which allow adequate time for the propellant to fully ignite before the projectile exits the barrel. For this reason, bullets fired from rifles may be more capable of piercing armor than similar or identical bullets fired from handguns. In addition, a small-caliber bullet has higher
sectional density Sectional density (often abbreviated SD) is the ratio of an object's mass to its cross sectional area with respect to a given axis. It conveys how well an object's mass is distributed (by its shape) to overcome resistance along that axis. Secti ...
than a larger-caliber bullet of the same weight, and thus more capable of defeating body armor.


Design


Rifle bullets

Armor-piercing bullets typically contain a
hardened steel The term hardened steel is often used for a medium or high carbon steel that has been given heat treatment and then quenching followed by tempering. The quenching results in the formation of metastable martensite, the fraction of which is reduced ...
,
tungsten Tungsten, or wolfram, is a chemical element with the symbol W and atomic number 74. Tungsten is a rare metal found naturally on Earth almost exclusively as compounds with other elements. It was identified as a new element in 1781 and first isol ...
, or
tungsten carbide Tungsten carbide (chemical formula: WC) is a chemical compound (specifically, a carbide) containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into ...
penetrator encased within a
copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
or
cupronickel Cupronickel or copper-nickel (CuNi) is an alloy of copper that contains nickel and strengthening elements, such as iron and manganese. The copper content typically varies from 60 to 90 percent. (Monel is a nickel-copper alloy that contains a minimu ...
jacket, similar to the jacket which would surround
lead Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cu ...
in a conventional projectile. The penetrator is a pointed mass of high-density material designed to retain its shape and carry the maximum possible amount of energy as deeply as possible into the target. The entire projectile is not normally made of the same material as the penetrator because the hard metals of good penetrators would damage the barrel of the gun firing the bullet. Impact velocity of the copper jacket may temporarily soften the face of the armor and cushion the impact to avoid breaking the brittle penetrator. The penetrator then slides out of the jacket to continue forward through the armor.


Examples


Handgun bullets

Handgun bullets made entirely of lead have less penetration ability than jacketed bullets at similar velocity. In the 1930s,
Western Cartridge Company The Western Cartridge Company is an American manufacturer of small arms and ammunition that is based in East Alton, Illinois. Founded in 1898, it was the forerunner of the Olin Corporation, formed in 1944, of which Western is still a subsidiary. ...
introduced
.38 Special The .38 Special, also commonly known as .38 S&W Special (not to be confused with .38 S&W), .38 Smith & Wesson Special, .38 Spl, .38 Spc, (pronounced "thirty-eight special"), or 9x29mmR is a rimmed, centerfire cartridge designed by Smith & ...
ammunition capable of firing a copper-tipped lead-alloy bullet at per second to penetrate sheet-metal automobile doors. As higher velocity handgun cartridges became available and jacketed bullets became more common in handgun cartridges, armor penetration was improved with thicker bullet jackets or bullets made entirely of jacket material like copper or
brass Brass is an alloy of copper (Cu) and zinc (Zn), in proportions which can be varied to achieve different mechanical, electrical, and chemical properties. It is a substitutional alloy: atoms of the two constituents may replace each other wit ...
. Later designs used penetrator cores similar to rifle designs. Some of these bullets were coated with Teflon to reduce their tendency to
ricochet A ricochet ( ; ) is a rebound, bounce, or skip off a surface, particularly in the case of a projectile. Most ricochets are caused by accident and while the force of the deflection decelerates the projectile, it can still be energetic and almost ...
off glass or sheet metal.


United States

In 1986 United States law initially defined armor-piercing bullets to exempt rifle ammunition: * ''A projectile or projectile core which may be used in a handgun and which is constructed entirely (excluding the presence of traces of other substances) from one or a combination of tungsten alloys, steel, iron, brass, bronze, beryllium copper, or depleted uranium; or'' * ''A full jacketed projectile larger than .22 caliber designed and intended for use in a handgun and whose jacket has a weight of more than 25 percent of the total weight of the projectile.'' Subsequent regulations requiring green bullets encouraged replacing lead core bullets with M855A1 military bullets with a copper jacket over a steel core, or hunting bullets of solid copper or brass.


Sources

{{reflist Bullets