A turbo generator is an

electric generator In electricity generation, a generator, also called an ''electric generator'', ''electrical generator'', and ''electromagnetic generator'' is an electromechanical device that converts mechanical energy to electrical energy for use in an externa ...

connected to the shaft of a

turbine A turbine ( or ) (from the Greek , ''tyrbē'', or Latin ''turbo'', meaning vortex) is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced can be used for generating electrical ...

(

water Water is an inorganic compound with the chemical formula . It is a transparent, tasteless, odorless, and Color of water, nearly colorless chemical substance. It is the main constituent of Earth's hydrosphere and the fluids of all known liv ...

steam Steam is water vapor, often mixed with air or an aerosol of liquid water droplets. This may occur due to evaporation or due to boiling, where heat is applied until water reaches the enthalpy of vaporization. Saturated or superheated steam is inv ...

, or

gas Gas is a state of matter that has neither a fixed volume nor a fixed shape and is a compressible fluid. A ''pure gas'' is made up of individual atoms (e.g. a noble gas like neon) or molecules of either a single type of atom ( elements such as ...

) for the generation of

electric power Electric power is the rate of transfer of electrical energy within a electric circuit, circuit. Its SI unit is the watt, the general unit of power (physics), power, defined as one joule per second. Standard prefixes apply to watts as with oth ...

. Large

steam-powered A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder. This pushing force can be tra ...

turbo generators provide the majority of the world's electricity and are also used by steam-powered turbo-electric ships. Small turbo-generators driven by

gas turbine A gas turbine or gas turbine engine is a type of Internal combustion engine#Continuous combustion, continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part (known as the gas gene ...

s are often used as

auxiliary power unit An auxiliary power unit (APU) is a device on a vehicle that provides energy for functions other than propulsion. They are commonly found on large aircraft and naval ships as well as some large land vehicles. Aircraft APUs generally produce 115&n ...

s (APU, mainly for

aircraft An aircraft ( aircraft) is a vehicle that is able to flight, fly by gaining support from the Atmosphere of Earth, air. It counters the force of gravity by using either Buoyancy, static lift or the Lift (force), dynamic lift of an airfoil, or, i ...

History

The first turbo-generators were electric generators powered by

water turbines A water turbine is a rotary machine that converts kinetic energy and potential energy of water into mechanical work. Water turbines were developed in the 19th century and were widely used for industrial power prior to electrical grids. Now, t ...

. The first Hungarian water turbine was designed by the engineers of the

Ganz Works The Ganz Machinery Works Holding is a Hungary, Hungarian holding company. Its products are related to rail transport, power generation, and water supply, among other industries. The original Ganz Works or Ganz ( or , ''Ganz companies'', formerly ...

in 1866; industrial-scale production with dynamo generators started only in 1883. Engineer

Charles Algernon Parsons Sir Charles Algernon Parsons (13 June 1854 – 11 February 1931) was an Anglo-Irish mechanical engineer and inventor who designed the modern steam turbine in 1884. His invention revolutionised marine propulsion, and he was also the founder of C ...

demonstrated a DC steam-powered turbo generator using a

dynamo "Dynamo Electric Machine" (end view, partly section, ) A dynamo is an electrical generator that creates direct current using a commutator. Dynamos employed electromagnets for self-starting by using residual magnetic field left in the iron cores ...

in 1887, and by 1901 had supplied the first large industrial AC turbo generator of megawatt power to a plant in Elberfeld, Germany. Turbo generators were also used on steam locomotives as a power source for coach lighting and

water pump A pump is a device that moves fluids (liquids or gases), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic or pneumatic energy. Mechanical pumps serve in a wide range of applications such ...

s for heating systems.

Construction features

Turbo generators are used for high shaft rotational speeds, typical of steam and gas turbines. The

rotor ROTOR was an elaborate air defence radar system built by the British Government in the early 1950s to counter possible attack by Soviet bombers. To get it operational as quickly as possible, it was initially made up primarily of WWII-era syst ...

of a turbo generator is a non-salient pole type usually with two poles. The normal speed of a turbo generator is 1500 or 3000 rpm with four or two poles at 50 Hz (1800 or 3600 rpm with four or two poles at 60 Hz). The rotating parts of a turbo generator are subjected to high mechanical stresses because of the high operation speed. To make the rotor mechanically resistant in large turbo-alternators, the rotor is normally forged from solid

steel Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength a ...

and alloys like chromium-nickel-steel or chromium-nickel-molybdenum are used. The overhang of windings at the periphery will be secured by steel retaining rings. Heavy non-magnetic metal wedges on top of the slots hold the field windings against centrifugal forces. Hard composition insulating materials, like

mica Micas ( ) are a group of silicate minerals whose outstanding physical characteristic is that individual mica crystals can easily be split into fragile elastic plates. This characteristic is described as ''perfect basal cleavage''. Mica is co ...

and

asbestos Asbestos ( ) is a group of naturally occurring, Toxicity, toxic, carcinogenic and fibrous silicate minerals. There are six types, all of which are composed of long and thin fibrous Crystal habit, crystals, each fibre (particulate with length su ...

, are normally used in the slots of the rotor. These materials can withstand high temperatures and high crushing forces. The stator of large turbo generators may be built of two or more parts while in smaller turbo-generators it is built up in one complete piece.

Hydrogen-cooled turbo generator

Based on the air-cooled turbo generator, gaseous

hydrogen Hydrogen is a chemical element; it has chemical symbol, symbol H and atomic number 1. It is the lightest and abundance of the chemical elements, most abundant chemical element in the universe, constituting about 75% of all baryon, normal matter ...

first went into service as the

coolant A coolant is a substance, typically liquid, that is used to reduce or regulate the temperature of a system. An ideal coolant has high thermal capacity, low viscosity, is low-cost, non-toxic, chemically inert and neither causes nor promotes corr ...

in a

hydrogen-cooled turbo generator A hydrogen-cooled turbo generator is a turbo generator with gaseous hydrogen as a coolant. Hydrogen-cooled turbo generators are designed to provide a low- drag atmosphere and cooling for single-shaft and combined-cycle applications in combinati ...

in October 1937, at the

Dayton Power & Light DPL Inc. (aka DP&L Inc.) is a subsidiary of AES Corporation. Through its subsidiary AES Ohio (formerly The Dayton Power and Light Company, and DPL Energy Resources), DP&L sells to, and generates electricity for, a customer base of over 500,000 pe ...

Co. in

Dayton, Ohio Dayton () is a city in Montgomery County, Ohio, United States, and its county seat. It is the List of cities in Ohio, sixth-most populous city in Ohio, with a population of 137,644 at the 2020 United States census, 2020 census. The Dayton metro ...

. Hydrogen is used as the coolant in the rotor and sometimes the

stator The stator is the stationary part of a rotary system, found in electric generators, electric motors, sirens, mud motors, or biological rotors (such as bacterial flagella or ATP synthase). Energy flows through a stator to or from the rotat ...

, allowing an increase in specific utilization and a 99.0% efficiency. Because of the high

thermal conductivity The thermal conductivity of a material is a measure of its ability to heat conduction, conduct heat. It is commonly denoted by k, \lambda, or \kappa and is measured in W·m−1·K−1. Heat transfer occurs at a lower rate in materials of low ...

, high

specific heat In thermodynamics, the specific heat capacity (symbol ) of a substance is the amount of heat that must be added to one unit of mass of the substance in order to cause an increase of one unit in temperature. It is also referred to as massic heat ...

and low

density Density (volumetric mass density or specific mass) is the ratio of a substance's mass to its volume. The symbol most often used for density is ''ρ'' (the lower case Greek letter rho), although the Latin letter ''D'' (or ''d'') can also be u ...

of hydrogen gas, this is the most common type in its field today. The hydrogen can be manufactured on-site by

electrolysis In chemistry and manufacturing, electrolysis is a technique that uses Direct current, direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of c ...

. The generator is hermetically sealed to prevent escape of the hydrogen gas. The absence of

oxygen Oxygen is a chemical element; it has chemical symbol, symbol O and atomic number 8. It is a member of the chalcogen group (periodic table), group in the periodic table, a highly reactivity (chemistry), reactive nonmetal (chemistry), non ...

in the atmosphere within significantly reduces the damage of the windings' insulation by eventual

corona discharge A corona discharge is an electrical discharge caused by the ionization of a fluid such as air surrounding a conductor (material), conductor carrying a high voltage. It represents a local region where the air (or other fluid) has undergone ...

s. The hydrogen gas is circulated within the rotor enclosure, and cooled by a gas-to-water

heat exchanger A heat exchanger is a system used to transfer heat between a source and a working fluid. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contac ...

Notes

References

External links

Small Turbo-generator for DG & Hybrids
{{DEFAULTSORT:Turbo Generator Turbo generators