Tube Beading
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Tube beading is a metal forming process that forms a bead on the end of a
tube Tube or tubes may refer to: * ''Tube'' (2003 film), a 2003 Korean film * "Tubes" (Peter Dale), performer on the Soccer AM television show * Tube (band), a Japanese rock band * Tube & Berger, the alias of dance/electronica producers Arndt Rör ...
. Tube beads can be used to help hold a
hose A hose is a flexible hollow tube or pipe designed to carry fluids from one location to another, often from a faucet or hydrant. Early hoses were made of leather, although modern hoses are typically made of rubber, canvas, and helically wound w ...
on the end of a tube or to strengthen the end of the tube.Gregory Miller, "Tube Forming Processes: A Comprehensive Guide," 2002

There are two forming processes: ''internal roll forming'' and ''ram forming''.


Internal roll forming

Internal
roll forming Roll forming, also spelled roll-forming or rollforming, is a type of rolling (metalworking), rolling involving the continuous bending (metalworking), bending of a long strip of sheet metal (typically coiled steel) into a desired cross-section (g ...
is generally slower than ram forming but it holds tight tolerances. Serrated clamp jaws are used to hold the tube while radial pressure is applied by an internal roller to form the bead.


Ram forming

Ram forming is quicker and usually preferred when speed of production is a concern. The
automotive industry The automotive industry comprises a wide range of company, companies and organizations involved in the design, Business development, development, manufacturing, marketing, selling, Maintenance, repairing, and Custom car, modification of motor ve ...
usually uses this process over internal roll-forming. A clamp is used to hold the tube, the tube is expanded to desired diameter by an expansion punch, and then another punch is used to reduce the tube back to pilot diameter. Multiple beads are possible using this process.


References

Metal forming {{metalworking-stub