In electronics, TO-3 is a designation for a standardized metal
semiconductor package
A semiconductor package is a metal, plastic, glass, or ceramic casing containing one or more discrete semiconductor devices or integrated circuits. Individual components are fabricated on semiconductor wafers (commonly silicon) before being dic ...
used for power semiconductors, including
transistor
A transistor is a semiconductor device used to Electronic amplifier, amplify or electronic switch, switch electrical signals and electric power, power. It is one of the basic building blocks of modern electronics. It is composed of semicondu ...
s,
silicon controlled rectifier
A silicon controlled rectifier or semiconductor controlled rectifier (SCR) is a four-layer solid-state current-controlling device. The name "silicon controlled rectifier" is General Electric's trade name for a type of thyristor. The principle ...
s, and,
integrated circuit
An integrated circuit (IC), also known as a microchip or simply chip, is a set of electronic circuits, consisting of various electronic components (such as transistors, resistors, and capacitors) and their interconnections. These components a ...
s. ''TO'' stands for "Transistor Outline" and relates to a series of technical drawings produced by
JEDEC
The Joint Electron Device Engineering Council (JEDEC) Solid State Technology Association is a consortium of the semiconductor industry headquartered in Arlington County, Virginia, Arlington, United States. It has over 300 members and is focused ...
.
The TO-3 case has a flat surface which can be attached to a
heatsink
A heat sink (also commonly spelled heatsink) is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant, where it is dissipated away from the device, ...
, normally via a thermally conductive but electrically insulating washer. The design originated at
Motorola
Motorola, Inc. () was an American multinational telecommunications company based in Schaumburg, Illinois. It was founded by brothers Paul and Joseph Galvin in 1928 and had been named Motorola since 1947. Many of Motorola's products had been ...
around 1955 from a group headed by
Dr. Virgil E. Bottom.
who was director of research of the Motorola Semiconductor Division. The first use of this design was for the germanium
alloy-junction power transistor 2N176 – the first power transistor to be put into quantity production.
[ The lead spacing was originally intended to allow plugging the device into a then-common ]tube socket
Tube sockets are Electrical connector, electrical sockets into which vacuum tubes (electronic valves) can be plugged, holding them in place and providing terminals, which can be soldered into the circuit, for each of the pins. Sockets are designe ...
.
Typical applications
The metal package can be attached to a heat sink, making it suitable for devices dissipating several watts of heat. Thermal compound is used to improve heat transfer between the device case and the heat sink. Since the device case is one of the electrical connections, an insulator may be required to electrically isolate the component from the heatsink. Insulating washers may be made of mica
Micas ( ) are a group of silicate minerals whose outstanding physical characteristic is that individual mica crystals can easily be split into fragile elastic plates. This characteristic is described as ''perfect basal cleavage''. Mica is co ...
or other materials with good thermal conductivity
The thermal conductivity of a material is a measure of its ability to heat conduction, conduct heat. It is commonly denoted by k, \lambda, or \kappa and is measured in W·m−1·K−1.
Heat transfer occurs at a lower rate in materials of low ...
.
The case is used with high-power and high-current devices, on the order of a few tens of amperes current and up to a hundred watts of heat dissipation. The case surfaces are metal for good heat conductivity and durability. The metal-to-metal and metal-to-glass joints provide hermetic seal
A hermetic seal is any type of sealing that makes a given object airtight (preventing the passage of air, oxygen, or other gases). The term originally applied to airtight glass containers but, as technology advanced, it applied to a larger ca ...
s that protect the semiconductor from liquids and gases.
Compared with equivalent plastic packages, the TO-3 is more costly. The spacing and dimensions of the case leads make it unsuitable for higher frequency (radio frequency) devices.
Construction
The semiconductor die component is mounted on a raised platform on a metal plate, with the metal can welded on top of it; providing high heat conductivity and durability. The metal case is connected to the internal device and the leads are connected to the die with bonding wires.
The TO-3 package consists of a diamond-shaped base plate with diagonals of and . The plate has two mounting holes on the long diagonal, with the centers spaced apart. The cap attached to one side of the plate brings the total height to up to . Two pins on the other side of the plate are isolated from the package by individual glass-metal seals. The metal case forms the third connection (in the case of a bipolar junction transistor
A bipolar junction transistor (BJT) is a type of transistor that uses both electrons and electron holes as charge carriers. In contrast, a unipolar transistor, such as a field-effect transistor (FET), uses only one kind of charge carrier. A ...
this is typically the collector).
Dimensions
Variants
TO-3 package variants for integrated circuits can have more than two leads. The height of the cap and the thickness of the leads differs between variants of the TO-3 package.
TO-41
The two pins of the TO-41 package end in soldering pads with holes in them to make it easier to solder wires to the pins for point-to-point construction (as opposed to soldering a TO-3 package on a printed circuit board
A printed circuit board (PCB), also called printed wiring board (PWB), is a Lamination, laminated sandwich structure of electrical conduction, conductive and Insulator (electricity), insulating layers, each with a pattern of traces, planes ...
). Otherwise the TO-41 package has the same dimensions as the TO-3 package. Some variants of the TO-41 package have a third pin with a soldering pad connected to the case (e.g. AD133,[ AUY21][). This 3-pin package was standardized by IEC as C14B/B28.][
]
TO-204
TO-204 is intended to replace previous definitions of flange-mounted packages with a pin spacing. The different outlines are now defined as variants of TO-204: TO-3 is renamed to TO-204-AA, TO-41 to TO-204-AB. A new package with a reduced maximum height of is added as TO-204-AC. Two additional variants specify pins thicker than the original to allow higher currents: for TO-204-AD and for TO-204-AE.
National standards
Common components in a TO-3 package
Common voltage regulator integrated circuits:
* LM317, voltage regulator
* LM78xx, voltage regulator
*LM340, voltage regulator
Common transistors:
*2N3055
The 2N3055 is a silicon NPN power transistor intended for general purpose applications. It was introduced in the early 1960s by RCA using a hometaxial power transistor process, transitioned to an epitaxial base in the mid-1970s. Its numbering ...
, NPN power transistor
*MJ2955, PNP power transistor (not to be confused with a 2N2955 which is a small signal PNP transistor )
* KD503, NPN power transistor
See also
* TO-66, smaller package of similar shape
* TO-220
The TO-220 is a style of electronic package used for high-powered, through-hole components with pin spacing. The "TO" designation stands for "transistor outline". TO-220 packages have three leads. Similar packages with two, four, five or sev ...
plastic case used for power semiconductors with similar ratings to TO-3 cases
References
External links
TO-3
standard from JEDEC
The Joint Electron Device Engineering Council (JEDEC) Solid State Technology Association is a consortium of the semiconductor industry headquartered in Arlington County, Virginia, Arlington, United States. It has over 300 members and is focused ...
TO-3 package
from EESemi.com
Hermetic packages
from National Semiconductor
National Semiconductor Corporation was an United States of America, American Semiconductor manufacturing, semiconductor manufacturer, which specialized in analogue electronics, analog devices and subsystems, formerly headquartered in Santa Clara, ...
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Semiconductor packages