Service parts management
is the main component of a complete
strategic service management Strategic service management (SSM) is a business strategy that aims to optimize the post-sales service that a company provides, by synchronizing service parts and resources forecasting, service partners, workforce technicians, and service pricing. B ...
process that companies use to ensure that right spare part and resources are at the right place (where the broken part is) at the right time.
Spare part
A spare part, spare, service part, repair part, or replacement part, is an interchangeable part that is kept in an inventory and used for the repair or Refurbishment (electronics), refurbishment of defective equipment/units. Spare parts are an i ...
s, are extra parts that are available and in proximity to a functional item, such as an
automobile
A car, or an automobile, is a motor vehicle with wheels. Most definitions of cars state that they run primarily on roads, Car seat, seat one to eight people, have four wheels, and mainly transport private transport#Personal transport, peopl ...
,
boat
A boat is a watercraft of a large range of types and sizes, but generally smaller than a ship, which is distinguished by its larger size or capacity, its shape, or its ability to carry boats.
Small boats are typically used on inland waterways s ...
,
engine
An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy.
Available energy sources include potential energy (e.g. energy of the Earth's gravitational field as exploited in hydroelectric power ge ...
, for which they might be used for repair.
Economic considerations
Spare parts are sometimes considered uneconomical since:
* the parts might never be used
* the parts might not be stored properly, leading to defects
* maintaining
inventory
Inventory (British English) or stock (American English) is a quantity of the goods and materials that a business holds for the ultimate goal of resale, production or utilisation.
Inventory management is a discipline primarily about specifying ...
of spare parts has associated costs
* parts may not be available when needed from a supplier
But without the spare part on hand, a company's customer satisfaction levels could drop if a customer has to wait too long for their item to be fixed. Therefore, companies need to plan and align their service parts inventory and
workforce
In macroeconomics, the workforce or labour force is the sum of people either working (i.e., the employed) or looking for work (i.e., the unemployed):
\text = \text + \text
Those neither working in the marketplace nor looking for work are out ...
resources to achieve optimal customer satisfaction levels with minimal costs.
User considerations
The user of the item, which might require the parts, may overlook the economic considerations because:
* the expense is not the user's but the supplier's
* of a known high rate of failure of certain equipment
* of delays in getting the part from a vendor or a supply room, resulting in machine outage
* to have the parts on hand requires less "
paperwork" when the parts are suddenly needed
* of the mental comfort it provides to the user in knowing the parts are on-hand when needed
* The parts are un-economic to be repaired i.e. it's cheaper to discard than to get it repaired
Cost-effect compromise
In many cases where the item is not stationary, a compromise is reached between cost and statistical probability. Some examples:
* an
automobile
A car, or an automobile, is a motor vehicle with wheels. Most definitions of cars state that they run primarily on roads, Car seat, seat one to eight people, have four wheels, and mainly transport private transport#Personal transport, peopl ...
carries a less-functional "donut" tire as replacement instead of a functionally equivalent tire.
* a member of a
household
A household consists of one or more persons who live in the same dwelling. It may be of a single family or another type of person group. The household is the basic unit of analysis in many social, microeconomic and government models, and is im ...
buys extra
light bulbs since it is probable that one of the lights in the house will eventually burn out and require replacement.
* a
computer
A computer is a machine that can be Computer programming, programmed to automatically Execution (computing), carry out sequences of arithmetic or logical operations (''computation''). Modern digital electronic computers can perform generic set ...
user will purchase a ream of computer
paper
Paper is a thin sheet material produced by mechanically or chemically processing cellulose fibres derived from wood, Textile, rags, poaceae, grasses, Feces#Other uses, herbivore dung, or other vegetable sources in water. Once the water is dra ...
instead of a sheet at a time.
* a race car team will bring another
engine
An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy.
Available energy sources include potential energy (e.g. energy of the Earth's gravitational field as exploited in hydroelectric power ge ...
to the race track "just in case".
* a ship carries "spare parts" for its
engine
An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy.
Available energy sources include potential energy (e.g. energy of the Earth's gravitational field as exploited in hydroelectric power ge ...
in case of breakdown at sea.
Measures of effectiveness
The effectiveness of spares inventory can be measured by
metrics
Metric or metrical may refer to:
Measuring
* Metric system, an internationally adopted decimal system of measurement
* An adjective indicating relation to measurement in general, or a noun describing a specific type of measurement
Mathematics
...
such as
fill rate and
availability
In reliability engineering, the term availability has the following meanings:
* The degree to which a system, subsystem or equipment is in a specified operable and committable state at the start of a mission, when the mission is called for at ...
of the end item.
See also
*
Cost-effectiveness analysis
Cost-effectiveness analysis (CEA) is a form of economic analysis that compares the relative costs and outcomes (effects) of different courses of action. Cost-effectiveness analysis is distinct from cost–benefit analysis, which assigns a monetar ...
*
Just in time (business)
Lean manufacturing is a methods of production, method of manufacturing goods aimed primarily at reducing times within the Operations management#Production systems, production system as well as response times from suppliers and customers. It is ...
*
Inventory
Inventory (British English) or stock (American English) is a quantity of the goods and materials that a business holds for the ultimate goal of resale, production or utilisation.
Inventory management is a discipline primarily about specifying ...
*
Service management
Service management in the manufacturing context, is integrated into supply chain management as the intersection between the actual sales and the customer point of view. The aim of high-performance service management is to optimize the service- ...
*
Service parts pricing
References
{{reflist
Notes
SD-19in conjunction with MIL-HDBK-512, Parts Management guidance
MIL-HDBK-512handbook is a guide for Military Acquisition Activities (AA) in the preparation of Requests for Proposals (RFPs) with respect to a parts management program, and will help determine to what extent parts management should be for a given program. It will also identify those elements in a proposal to manage the selection and use of parts.
Costs
Supply chain management
de:Ersatzteil