Slumping is a technique in which items are made in a
kiln
A kiln is a thermally insulated chamber, a type of oven, that produces temperatures sufficient to complete some process, such as hardening, drying, or chemical changes. Kilns have been used for millennia to turn objects made from clay int ...
by means of shaping
glass
Glass is a non-Crystallinity, crystalline, often transparency and translucency, transparent, amorphous solid that has widespread practical, technological, and decorative use in, for example, window panes, tableware, and optics. Glass is most ...
over
molds at high temperatures.
The slumping of a
pyrometric cone
Pyrometric cones are pyrometric devices that are used to gauge heatwork during the firing of ceramic materials. The cones, often used in sets of three, are positioned in a kiln with the wares to be fired and provide a visual indication of when ...
is often used to measure temperature in a kiln.
Technique
Slumping glass is a highly technical operation that is subject to many variations, both controlled and uncontrolled. When an item is being slumped in a kiln, the mold over which it is being formed (which can be made of either
ceramic
A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelai ...
,
sand
Sand is a granular material composed of finely divided mineral particles. Sand has various compositions but is defined by its grain size. Sand grains are smaller than gravel and coarser than silt. Sand can also refer to a soil texture, textur ...
or metal) must be coated with a
release agent
A release agent (also mold release agent, release coating, or mold release coating) is a chemical used to prevent other materials from bonding to surfaces. It can provide a solution in processes involving mold release, die-cast release, plastic ...
that will stop the molten glass from sticking to the mold. Such release agents, a typical one being
boron nitride
Boron nitride is a thermally and chemically resistant refractory compound of boron and nitrogen with the chemical formula BN. It exists in various crystalline forms that are isoelectronic to a similarly structured carbon lattice. The hexagon ...
, give off toxic fumes when they are first heated and must be used in a ventilated area.
The glass is cut to the shape of the mold (but slightly larger to allow for shrinkage) and placed on top of it, before the kiln is heated.
The stages of the firing can be varied but typically start to climb at quite a rapid rate until the heat places the glass in an "orange state" i.e., flexible. At that point,
gravity
In physics, gravity () is a fundamental interaction which causes mutual attraction between all things with mass or energy. Gravity is, by far, the weakest of the four fundamental interactions, approximately 1038 times weaker than the str ...
will allow the glass to slump into the mold and the temperature is held at a constant for a period that is known as the "soak". Following this stage, the kiln is allowed to cool slowly so that the slumped glass can
anneal and be removed from the kiln. If two differing
colours of glass are used in a single piece of work, the same CoE (
coefficient of thermal expansion
Thermal expansion is the tendency of matter to change its shape, area, volume, and density in response to a change in temperature, usually not including phase transitions.
Temperature is a monotonic function of the average molecular kinetic ...
) glass must be used, or the finished piece will suffer from fractures as the glass will shrink at differing rates and allow tension to build up to the point of destruction. To compensate for this, many glass manufacturers subscribe to make glass to the same CoE. Examples include Spectrum glass system 96 or uroboros 96 series, and the use of this glass will allow the cooling to remain uniform and ensure that no tension builds up as the work cools.
History
During the
Roman period
The Roman Empire ( la, Imperium Romanum ; grc-gre, Βασιλεία τῶν Ῥωμαίων, Basileía tôn Rhōmaíōn) was the post- Republican period of ancient Rome. As a polity, it included large territorial holdings around the Mediter ...
open vessels, such as bowls and plates, could be produced by forming a glass sheet over a core or former. This technique resulted in vessels with rough surfaces, which could then be ground or polished to a smooth finish.
[Allen, D., Roman Glass in Britain, ed. J. Dyer. 1998, Princes Risborough, Buckinghamshire: Shire Publications] An additional technique, used in the production of Roman pillar-moulded bowls, utilised a slotted tool to impress ribs on the
glass sheet prior to slumping. This created a bowl with a ribbed exterior, and these were then polished around the rim and sometimes given horizontal cut lines inside for further decoration.
See also
*
Glass art
Glass art refers to individual works of art that are substantially or wholly made of glass. It ranges in size from monumental works and installation pieces to wall hangings and windows, to works of art made in studios and factories, including glas ...
*
Warm glass
Warm, WARM, or Warmth may refer to:
* A somewhat high temperature
* Kindness
Music
* Warm (The Lettermen album), ''Warm'' (The Lettermen album), 1967, and the title song
* Warm (Johnny Mathis album), ''Warm'' (Johnny Mathis album), 1958, and the ...
References
{{Glass forming
Warm glass
Glass art
Glass production