
A shaped charge, commonly also hollow charge if shaped with a cavity, is an
explosive
An explosive (or explosive material) is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An ex ...
charge shaped to focus the effect of the explosive's energy. Different types of shaped charges are used for various purposes such as cutting and forming metal, initiating
nuclear weapon
A nuclear weapon is an explosive device that derives its destructive force from nuclear reactions, either fission (fission or atomic bomb) or a combination of fission and fusion reactions (thermonuclear weapon), producing a nuclear exp ...
s, penetrating
armor
Armour (Commonwealth English) or armor (American English; see American and British English spelling differences#-our, -or, spelling differences) is a covering used to protect an object, individual, or vehicle from physical injury or damage, e ...
, or
perforating wells in the
oil and gas industry
The petroleum industry, also known as the oil industry, includes the global processes of exploration, extraction, refining, transportation (often by oil tankers and pipelines), and marketing of petroleum products. The largest volume products ...
.
A typical modern shaped charge, with a metal liner on the charge cavity, can penetrate armor steel to a depth of seven or more times the diameter of the charge (charge diameters, CD), though depths of 10 CD and above have been achieved. Contrary to a misconception, possibly resulting from the acronym ''HEAT'' (
high-explosive anti-tank
High-explosive anti-tank (HEAT) is the effect of a shaped charge explosive that uses the Munroe effect to penetrate heavy armor. The warhead functions by having an explosive charge collapse a metal liner inside the warhead into a high-velocity ...
), the shaped charge does not depend in any way on heating or melting for its effectiveness; that is, the jet from a shaped charge does not melt its way through armor, as its effect is purely
kinetic in nature—however the process creates significant heat and often has a significant secondary
incendiary effect ''after'' penetration.
How it works
The shock wave from an explosive is perpendicular to the surface of the explosive. The inside of a cone focuses and concentrates the shock wave to points along the axis of the cone. As the explosion progresses from the point of detonation, the concentrated shock wave progresses along the axis of the cone, gathering energy along the way.
The addition of a liner increases the effect of the explosion by providing a heavy mass that is ejected from the cone.
Munroe effect
The Munroe or Neumann effect is the focusing of blast energy by a hollow or void cut on a surface of an explosive. The earliest mention of hollow charges were mentioned in 1792.
Franz Xaver von Baader
Franz von Baader (27 March 1765 – 23 May 1841), born Benedikt Franz Xaver Baader, was a Catholic theologian, philosopher, and mining engineer from Germany. Resisting the empiricism of his day, he denounced most Western philosophy since ...
(1765–1841) was a German mining engineer at that time; in a mining journal, he advocated a conical space at the forward end of a blasting charge to increase the explosive's effect and thereby save powder. The idea was adopted, for a time, in Norway and in the mines of the
Harz
The Harz (), also called the Harz Mountains, is a highland area in northern Germany. It has the highest elevations for that region, and its rugged terrain extends across parts of Lower Saxony, Saxony-Anhalt, and Thuringia. The name ''Harz'' der ...
mountains of Germany, although the only available explosive at the time was gunpowder, which is not a
high explosive
An explosive (or explosive material) is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An exp ...
and hence incapable of producing the
shock wave
In physics, a shock wave (also spelled shockwave), or shock, is a type of propagating disturbance that moves faster than the local speed of sound in the medium. Like an ordinary wave, a shock wave carries energy and can propagate through a me ...
that the shaped-charge effect requires.
The first true hollow charge effect was achieved in 1883, by Max von Foerster (1845–1905), chief of the nitrocellulose factory of Wolff & Co. in
Walsrode, Germany.

By 1886, Gustav Bloem of
Düsseldorf
Düsseldorf is the capital city of North Rhine-Westphalia, the most populous state of Germany. It is the second-largest city in the state after Cologne and the List of cities in Germany with more than 100,000 inhabitants, seventh-largest city ...
, Germany, had filed for hemispherical cavity metal detonators to concentrate the effect of the explosion in an axial direction. The Munroe effect is named after
Charles E. Munroe, who discovered it in 1888. As a civilian chemist working at the U.S.
Naval Torpedo Station at
Newport, Rhode Island
Newport is a seaside city on Aquidneck Island in Rhode Island, United States. It is located in Narragansett Bay, approximately southeast of Providence, Rhode Island, Providence, south of Fall River, Massachusetts, south of Boston, and nort ...
, he noticed that when a block of explosive
guncotton
Nitrocellulose (also known as cellulose nitrate, flash paper, flash cotton, guncotton, pyroxylin and flash string, depending on form) is a highly flammable compound formed by nitrating cellulose through exposure to a mixture of nitric acid and ...
with the manufacturer's name stamped into it was detonated next to a metal plate, the lettering was cut into the plate. Conversely, if letters were raised in relief above the surface of the explosive, then the letters on the plate would also be raised above its surface. In 1894, Munroe constructed his first crude shaped charge:
Among the experiments made ... was one upon a safe twenty-nine inches cube, with walls four inches and three quarters thick, made up of plates of iron and steel ... When a hollow charge of dynamite nine pounds and a half in weight and untamped was detonated on it, a hole three inches in diameter was blown clear through the wall ... The hollow cartridge was made by tying the sticks of dynamite around a tin can, the open mouth of the latter being placed downward.
Although Munroe's experiment with the shaped charge was widely publicized in 1900 in ''Popular Science Monthly'', the importance of the tin can "liner" of the hollow charge remained unrecognized for another 44 years. Part of that 1900 article was reprinted in the February 1945 issue of ''
Popular Science
Popular science (also called pop-science or popsci) is an interpretation of science intended for a general audience. While science journalism focuses on recent scientific developments, popular science is more broad ranging. It may be written ...
'',
["It makes steel flow like mud", ''Popular Science'', February 1945, pp. 65–69](_blank)
/ref> describing how shaped-charge warheads worked. It was this article that at last revealed to the general public how the United States Army ''bazooka
The Bazooka () is a Man-portable anti-tank systems, man-portable recoilless Anti-tank warfare, anti-tank rocket launcher weapon, widely deployed by the United States Army, especially during World War II. Also referred to as the "stovepipe", th ...
'' actually worked against armored vehicles during WWII.
In 1910, Egon Neumann of Germany discovered that a block of TNT
Troponin T (shortened TnT or TropT) is a part of the troponin complex, which are proteins integral to the contraction of skeletal and heart muscles. They are expressed in skeletal and cardiac myocytes. Troponin T binds to tropomyosin and helps ...
, which would normally dent a steel plate, punched a hole through it if the explosive had a conical indentation. The military usefulness of Munroe's and Neumann's work was unappreciated for a long time. Between the world wars, academics in several countries Myron Yakovlevich Sukharevskii (Мирон Яковлевич Сухаревский) in the Soviet Union, William H. Payment and Donald Whitley Woodhead in Britain, and Robert Williams Wood in the U.S. recognized that projectiles could form during explosions.
In 1932 Franz Rudolf Thomanek, a student of physics at Vienna's ''Technische Hochschule'', conceived an anti-tank round that was based on the hollow charge effect. When the Austrian government showed no interest in pursuing the idea, Thomanek moved to Berlin's ''Technische Hochschule'', where he continued his studies under the ballistics expert Carl Julius Cranz. There in 1935, he and Hellmuth von Huttern developed a prototype anti-tank round. Although the weapon's performance proved disappointing, Thomanek continued his developmental work, collaborating with Hubert Schardin at the ''Waffeninstitut der Luftwaffe'' (Air Force Weapons Institute) in Braunschweig.
By 1937, Schardin believed that hollow-charge effects were due to the interactions of shock waves. It was during the testing of this idea that, on February 4, 1938, Thomanek conceived the shaped-charge explosive (or ''Hohlladungs-Auskleidungseffekt'' (hollow-charge liner effect)). (It was Gustav Adolf Thomer who in 1938 first visualized, by flash radiography, the metallic jet produced by a shaped-charge explosion.) Meanwhile, Henry Hans Mohaupt, a chemical engineer in Switzerland, had independently developed a shaped-charge munition in 1935, which was demonstrated to the Swiss, French, British, and U.S. militaries.
During World War II, shaped-charge munitions were developed by Germany (Panzerschreck
''Panzerschreck'' ( "tank's dread" or "tank's bane") was the popular name for the ''Raketenpanzerbüchse'' 54 ("Rocket Anti-armor Rifle Model 54", abbreviated to RPzB 54), an 88 mm reusable anti-tank rocket launcher developed by Nazi Germa ...
, Panzerfaust
The (, or , plural: ) was a development family of single-shot man-portable anti-tank systems developed by Nazi Germany during World War II. The weapons were the first single-use light anti-tank weapons based on a pre-loaded disposable laun ...
, Panzerwurfmine, Mistel
''Mistel'' (German language, German, 'mistletoe', a parasitic plant) was the larger, unmanned component of a composite aircraft configuration developed in Germany during the later stages of World War II. The composite comprised a small piloted ...
), Britain ( No. 68 AT grenade, PIAT
The Projector, Infantry, Anti Tank (PIAT) Mk I was a British man-portable anti-tank weapon developed during the Second World War. The PIAT was designed in 1942 in response to the British Army's need for a more effective infantry anti-tank weapo ...
, Beehive cratering charge), the Soviet Union ( RPG-43, RPG-6), the U.S. ( M9 rifle grenade, bazooka
The Bazooka () is a Man-portable anti-tank systems, man-portable recoilless Anti-tank warfare, anti-tank rocket launcher weapon, widely deployed by the United States Army, especially during World War II. Also referred to as the "stovepipe", th ...
), and Italy (''Effetto Pronto Speciale'' shells for various artillery pieces). The development of shaped charges revolutionized anti-tank warfare
Anti-tank warfare refers to the military strategies, tactics, and weapon systems designed to counter and destroy enemy armored vehicles, particularly tanks. It originated during World War I following the first deployment of tanks in 1916, and ...
. Tanks faced a serious vulnerability from a weapon that could be carried by an infantry
Infantry, or infantryman are a type of soldier who specialize in ground combat, typically fighting dismounted. Historically the term was used to describe foot soldiers, i.e. those who march and fight on foot. In modern usage, the term broadl ...
man or aircraft.
One of the earliest uses of shaped charges was by German glider-borne troops against the Belgian Fort Eben-Emael in 1940. These demolition charges – developed by Dr. Wuelfken of the German Ordnance Office – were ''unlined'' explosive charges and did not produce a metal jet like the modern HEAT warheads.
Due to the lack of metal liner they shook the turrets but they did not destroy them, and other airborne troops were forced to climb on the turrets and smash the gun barrels.
Applications
Modern military
The common term in military terminology for shaped-charge warhead
A warhead is the section of a device that contains the explosive agent or toxic (biological, chemical, or nuclear) material that is delivered by a missile, rocket (weapon), rocket, torpedo, or bomb.
Classification
Types of warheads include:
*E ...
s is high-explosive anti-tank
High-explosive anti-tank (HEAT) is the effect of a shaped charge explosive that uses the Munroe effect to penetrate heavy armor. The warhead functions by having an explosive charge collapse a metal liner inside the warhead into a high-velocity ...
(HEAT) warhead. HEAT warheads are frequently used in anti-tank guided missile
An anti-tank guided missile (ATGM), anti-tank missile, anti-tank guided weapon (ATGW) or anti-armor guided weapon is a guided missile primarily designed to hit and destroy heavily armored military vehicles. ATGMs range in size from shoulde ...
s, unguided rocket
A rocket (from , and so named for its shape) is a vehicle that uses jet propulsion to accelerate without using any surrounding air. A rocket engine produces thrust by reaction to exhaust expelled at high speed. Rocket engines work entirely ...
s, gun-fired projectiles (both spun ( spin stabilized) and unspun), rifle grenades, land mine
A land mine, or landmine, is an explosive weapon often concealed under or camouflaged on the ground, and designed to destroy or disable enemy targets as they pass over or near it. Land mines are divided into two types: anti-tank mines, wh ...
s, bomblets, torpedo
A modern torpedo is an underwater ranged weapon launched above or below the water surface, self-propelled towards a target, with an explosive warhead designed to detonate either on contact with or in proximity to the target. Historically, such ...
es, and various other weapons.
Protection
During World War II
World War II or the Second World War (1 September 1939 – 2 September 1945) was a World war, global conflict between two coalitions: the Allies of World War II, Allies and the Axis powers. World War II by country, Nearly all of the wo ...
, the precision of the charge's construction and its detonation mode were both inferior to modern warheads. This lower precision caused the jet to curve and to break up at an earlier time and hence at a shorter distance. The resulting dispersion decreased the penetration depth for a given cone diameter and also shortened the optimum standoff distance. Since the charges were less effective at larger standoffs, side and turret skirts (known as ''Schürzen'') fitted to some German tanks to protect against ordinary anti-tank rifle
An anti-tank rifle is an anti-materiel rifle designed to penetrate the vehicle armor, armor of armored fighting vehicles, most commonly tanks, armored personnel carriers, and infantry fighting vehicles. The term is usually used for weapons that ca ...
s were fortuitously found to give the jet room to disperse and hence also reduce HEAT penetration.
The use of add-on spaced armor
Armour with two or more plates spaced a distance apart falls under the category of spaced armour. Spaced armour can be sloped or unsloped. When sloped, it reduces the penetrating power of bullets and solid shot, as after penetrating each plate ...
skirts on armored vehicles may have the opposite effect and actually ''increase'' the penetration of some shaped-charge warheads. Due to constraints in the length of the projectile/missile, the built-in stand-off on many warheads is less than the optimum distance. In such cases, the skirting effectively increases the distance between the armor and the target, and the warhead detonates closer to its optimum standoff. Skirting should not be confused with cage armor
Slat armor (or slat armour in British English), also known as bar armor, cage armor, and standoff armor, is a type of vehicle armor designed to protect against high-explosive anti-tank (HEAT) attacks, as used by anti-tank guided missiles (ATG ...
which is primarily used to damage the fusing system of RPG-7
The RPG-7 is a portable, reusable, unguided, shoulder-launched, anti-tank, rocket launcher. The RPG-7 and its predecessor, the RPG-2, were designed by the Soviet Union, and are now manufactured by the Russian company Bazalt. The weapon has t ...
projectiles, but can also cause a HEAT projectile to pitch up or down on impact, lengthening the penetration path for the shaped charge's penetration stream. If the nose probe strikes one of the cage armor slats, the warhead will function as normal.
Non-military
In non-military applications shaped charges are used in explosive demolition of buildings and structures, in particular for cutting through metal piles, columns and beams and for boring holes. In steelmaking
Steelmaking is the process of producing steel from iron ore and/or scrap. Steel has been made for millennia, and was commercialized on a massive scale in the 1850s and 1860s, using the Bessemer process, Bessemer and open hearth furnace, Siemens-M ...
, small shaped charges are often used to pierce taps that have become plugged with slag. They are also used in quarrying, breaking up ice, breaking log jams, felling trees, and drilling post holes.
Shaped charges are used most extensively in the petroleum
Petroleum, also known as crude oil or simply oil, is a naturally occurring, yellowish-black liquid chemical mixture found in geological formations, consisting mainly of hydrocarbons. The term ''petroleum'' refers both to naturally occurring un ...
and natural gas
Natural gas (also fossil gas, methane gas, and gas) is a naturally occurring compound of gaseous hydrocarbons, primarily methane (95%), small amounts of higher alkanes, and traces of carbon dioxide and nitrogen, hydrogen sulfide and helium ...
industries, in particular in the completion of oil and gas wells, in which they are detonated to perforate the metal casing of the well at intervals to admit the influx of oil and gas. Another use in the industry is to put out oil and gas fires by depriving the fire of oxygen.
A shaped charge was used on the Hayabusa2 mission on asteroid 162173 Ryugu. The spacecraft dropped the explosive device onto the asteroid and detonated it with the spacecraft behind cover. The detonation dug a crater about 10 meters wide, to provide access to a pristine sample of the asteroid.
Function
A typical device consists of a solid cylinder of explosive with a metal-lined conical
In geometry, a cone is a three-dimensional figure that tapers smoothly from a flat base (typically a circle) to a point not contained in the base, called the ''apex'' or '' vertex''.
A cone is formed by a set of line segments, half-lines, ...
hollow in one end and a central detonator
A detonator is a device used to make an explosive or explosive device explode. Detonators come in a variety of types, depending on how they are initiated (chemically, mechanically, or electrically) and details of their inner working, which of ...
, array of detonators, or detonation
Detonation () is a type of combustion involving a supersonic exothermic front accelerating through a medium that eventually drives a shock front propagating directly in front of it. Detonations propagate supersonically through shock waves with ...
wave guide at the other end. Explosive energy is released directly away from ( normal to) the surface of an explosive, so shaping the explosive will concentrate the explosive energy in the void. If the hollow is properly shaped, usually conically, the enormous pressure
Pressure (symbol: ''p'' or ''P'') is the force applied perpendicular to the surface of an object per unit area over which that force is distributed. Gauge pressure (also spelled ''gage'' pressure)The preferred spelling varies by country and eve ...
generated by the detonation of the explosive drives the liner in the hollow cavity inward to collapse upon its central axis.
The resulting collision forms and projects a high-velocity jet of metal particles forward along the axis. Most of the jet material originates from the innermost part of the liner, a layer of about 10% to 20% of the thickness. The rest of the liner forms a slower-moving slug of material, which, because of its appearance, is sometimes called a "carrot".
Because of the variation along the liner in its collapse velocity, the jet's velocity also varies along its length, decreasing from the front. This variation in jet velocity stretches it and eventually leads to its break-up into particles. Over time, the particles tend to fall out of alignment, which reduces the depth of penetration at long standoffs.
At the apex of the cone, which forms the very front of the jet, the liner does not have time to be fully accelerated before it forms its part of the jet. This results in its small part of jet being projected at a lower velocity than jet formed later behind it. As a result, the initial parts of the jet coalesce to form a pronounced wider tip portion.
Most of the jet travels at hypersonic
In aerodynamics, a hypersonic speed is one that exceeds five times the speed of sound, often stated as starting at speeds of Mach 5 and above.
The precise Mach number at which a craft can be said to be flying at hypersonic speed varies, since i ...
speed. The tip moves at 7 to 14 km/s, the jet tail at a lower velocity (1 to 3 km/s), and the slug at a still lower velocity (less than 1 km/s). The exact velocities depend on the charge's configuration and confinement, explosive type, materials used, and the explosive-initiation mode. At typical velocities, the penetration process generates such enormous pressures that it may be considered hydrodynamic
In physics, physical chemistry and engineering, fluid dynamics is a subdiscipline of fluid mechanics that describes the flow of fluids – liquids and gases. It has several subdisciplines, including (the study of air and other gases in moti ...
; to a good approximation, the jet and armor may be treated as inviscid
Viscosity is a measure of a fluid's rate-dependent resistance to a change in shape or to movement of its neighboring portions relative to one another. For liquids, it corresponds to the informal concept of ''thickness''; for example, syrup h ...
, compressible fluids (see, for example,), with their material strengths ignored.
A recent technique using magnetic diffusion analysis showed that the temperature of the outer 50% by volume of a copper jet tip while in flight was between 1100K and 1200K, much closer to the melting point of copper (1358 K) than previously assumed. This temperature is consistent with a hydrodynamic calculation that simulated the entire experiment. In comparison, two-color radiometry measurements from the late 1970s indicate lower temperatures for various shaped-charge liner material, cone construction and type of explosive filler.
A Comp-B loaded shaped charge with a copper liner and pointed cone apex had a jet tip temperature ranging from 668 K to 863 K over a five shot sampling. Octol-loaded charges with a rounded cone apex generally had higher surface temperatures with an average of 810 K, and the temperature of a tin-lead liner with Comp-B fill averaged 842 K. While the tin-lead jet was determined to be liquid, the copper jets are well below the melting point of copper. However, these temperatures are not completely consistent with evidence that soft recovered copper jet particles show signs of melting at the core while the outer portion remains solid and cannot be equated with bulk temperature.
The location of the charge relative to its target is critical for optimum penetration for two reasons. If the charge is detonated too close there is not enough time for the jet to fully develop. But the jet disintegrates and disperses after a relatively short distance, usually well under two meters. At such standoffs, it breaks into particles which tend to tumble and drift off the axis of penetration, so that the successive particles tend to widen rather than deepen the hole. At very long standoffs, velocity is lost to air drag, further degrading penetration.
The key to the effectiveness of the hollow charge is its diameter. As the penetration continues through the target, the width of the hole decreases leading to a characteristic "fist to finger" action, where the size of the eventual "finger" is based on the size of the original "fist". In general, shaped charges can penetrate a steel plate as thick as 150% to 700% of their diameter, depending on the charge quality. The figure is for basic steel plate, not for the composite armor
Composite armour is a type of vehicle armour consisting of layers of different materials such as metals, plastics, ceramics or air. Most composite armours are lighter than their all-metal equivalent, but instead occupy a larger volume for the s ...
, reactive armor
Reactive armour is a type of vehicle armour used in protecting vehicles, especially modern tanks, against shaped charges and hardened kinetic energy penetrators. The most common type is ''explosive reactive armour'' (ERA), but variants includ ...
, or other types of modern armor.
Liner
The most common shape of the liner is conical
In geometry, a cone is a three-dimensional figure that tapers smoothly from a flat base (typically a circle) to a point not contained in the base, called the ''apex'' or '' vertex''.
A cone is formed by a set of line segments, half-lines, ...
, with an internal apex angle of 40 to 90 degrees. Different apex angles yield different distributions of jet mass and velocity. Small apex angles can result in jet bifurcation
Bifurcation or bifurcated may refer to:
Science and technology
* Bifurcation theory, the study of sudden changes in dynamical systems
** Bifurcation, of an incompressible flow, modeled by squeeze mapping the fluid flow
* River bifurcation, the for ...
, or even in the failure of the jet to form at all; this is attributed to the collapse velocity being above a certain threshold, normally slightly higher than the liner material's bulk sound speed. Other widely used shapes include hemispheres, tulips, trumpets, ellipse
In mathematics, an ellipse is a plane curve surrounding two focus (geometry), focal points, such that for all points on the curve, the sum of the two distances to the focal points is a constant. It generalizes a circle, which is the special ty ...
s, and bi-conics; the various shapes yield jets with different velocity and mass distributions.
Liners have been made from many materials, including various metals and glass. The deepest penetrations are achieved with a dense, ductile
Ductility refers to the ability of a material to sustain significant plastic deformation before fracture. Plastic deformation is the permanent distortion of a material under applied stress, as opposed to elastic deformation, which is reversi ...
metal, and a very common choice has been copper
Copper is a chemical element; it has symbol Cu (from Latin ) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orang ...
. For some modern anti-armor weapons, molybdenum
Molybdenum is a chemical element; it has Symbol (chemistry), symbol Mo (from Neo-Latin ''molybdaenum'') and atomic number 42. The name derived from Ancient Greek ', meaning lead, since its ores were confused with lead ores. Molybdenum minerals hav ...
and pseudo-alloys of tungsten filler and copper binder (9:1, thus density is ≈18 Mg/m3) have been adopted. Nearly every common metallic element has been tried, including aluminum
Aluminium (or aluminum in North American English) is a chemical element; it has chemical symbol, symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has ...
, tungsten
Tungsten (also called wolfram) is a chemical element; it has symbol W and atomic number 74. It is a metal found naturally on Earth almost exclusively in compounds with other elements. It was identified as a distinct element in 1781 and first ...
, tantalum
Tantalum is a chemical element; it has Symbol (chemistry), symbol Ta and atomic number 73. It is named after Tantalus, a figure in Greek mythology. Tantalum is a very hard, ductility, ductile, lustre (mineralogy), lustrous, blue-gray transition ...
, depleted uranium
Depleted uranium (DU), also referred to in the past as Q-metal, depletalloy, or D-38, is uranium with a lower content of the fissile isotope Uranium-235, 235U than natural uranium. The less radioactive and non-fissile Uranium-238, 238U is the m ...
, lead
Lead () is a chemical element; it has Chemical symbol, symbol Pb (from Latin ) and atomic number 82. It is a Heavy metal (elements), heavy metal that is density, denser than most common materials. Lead is Mohs scale, soft and Ductility, malleabl ...
, tin
Tin is a chemical element; it has symbol Sn () and atomic number 50. A silvery-colored metal, tin is soft enough to be cut with little force, and a bar of tin can be bent by hand with little effort. When bent, a bar of tin makes a sound, the ...
, cadmium
Cadmium is a chemical element; it has chemical symbol, symbol Cd and atomic number 48. This soft, silvery-white metal is chemically similar to the two other stable metals in group 12 element, group 12, zinc and mercury (element), mercury. Like z ...
, cobalt
Cobalt is a chemical element; it has Symbol (chemistry), symbol Co and atomic number 27. As with nickel, cobalt is found in the Earth's crust only in a chemically combined form, save for small deposits found in alloys of natural meteoric iron. ...
, magnesium
Magnesium is a chemical element; it has Symbol (chemistry), symbol Mg and atomic number 12. It is a shiny gray metal having a low density, low melting point and high chemical reactivity. Like the other alkaline earth metals (group 2 ...
, titanium
Titanium is a chemical element; it has symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in ...
, zinc
Zinc is a chemical element; it has symbol Zn and atomic number 30. It is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic tabl ...
, zirconium
Zirconium is a chemical element; it has Symbol (chemistry), symbol Zr and atomic number 40. First identified in 1789, isolated in impure form in 1824, and manufactured at scale by 1925, pure zirconium is a lustrous transition metal with a greyis ...
, molybdenum
Molybdenum is a chemical element; it has Symbol (chemistry), symbol Mo (from Neo-Latin ''molybdaenum'') and atomic number 42. The name derived from Ancient Greek ', meaning lead, since its ores were confused with lead ores. Molybdenum minerals hav ...
, beryllium
Beryllium is a chemical element; it has Symbol (chemistry), symbol Be and atomic number 4. It is a steel-gray, hard, strong, lightweight and brittle alkaline earth metal. It is a divalent element that occurs naturally only in combination with ...
, nickel
Nickel is a chemical element; it has symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive, but large pieces are slo ...
, silver
Silver is a chemical element; it has Symbol (chemistry), symbol Ag () and atomic number 47. A soft, whitish-gray, lustrous transition metal, it exhibits the highest electrical conductivity, thermal conductivity, and reflectivity of any metal. ...
, and even gold
Gold is a chemical element; it has chemical symbol Au (from Latin ) and atomic number 79. In its pure form, it is a brightness, bright, slightly orange-yellow, dense, soft, malleable, and ductile metal. Chemically, gold is a transition metal ...
and platinum
Platinum is a chemical element; it has Symbol (chemistry), symbol Pt and atomic number 78. It is a density, dense, malleable, ductility, ductile, highly unreactive, precious metal, precious, silverish-white transition metal. Its name origina ...
. The selection of the material depends on the target to be penetrated; for example, aluminum has been found advantageous for concrete
Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactur ...
targets.
In early antitank weapons, copper was used as a liner material. Later, in the 1970s, it was found tantalum
Tantalum is a chemical element; it has Symbol (chemistry), symbol Ta and atomic number 73. It is named after Tantalus, a figure in Greek mythology. Tantalum is a very hard, ductility, ductile, lustre (mineralogy), lustrous, blue-gray transition ...
is superior to copper, due to its much higher density
Density (volumetric mass density or specific mass) is the ratio of a substance's mass to its volume. The symbol most often used for density is ''ρ'' (the lower case Greek letter rho), although the Latin letter ''D'' (or ''d'') can also be u ...
and very high ductility at high strain rates. Other high-density metals and alloys tend to have drawbacks in terms of price, toxicity, radioactivity, or lack of ductility.
For the deepest penetrations, pure metals yield the best results, because they display the greatest ductility, which delays the breakup of the jet into particles as it stretches. In charges for oil well completion, however, it is essential that a solid slug or "carrot" not be formed, since it would plug the hole just penetrated and interfere with the influx of oil. In the petroleum industry, therefore, liners are generally fabricated by powder metallurgy
Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes are sometimes used to reduce or eliminate the need for subtractive manufacturing, subtractive processes in ma ...
, often of pseudo-alloys which, if unsintered, yield jets that are composed mainly of dispersed fine metal particles.
Unsintered cold pressed liners, however, are not waterproof and tend to be brittle
A material is brittle if, when subjected to stress, it fractures with little elastic deformation and without significant plastic deformation. Brittle materials absorb relatively little energy prior to fracture, even those of high strength. ...
, which makes them easy to damage during handling. Bimetallic liners, usually zinc-lined copper, can be used; during jet formation the zinc layer vaporizes and a slug is not formed; the disadvantage is an increased cost and dependency of jet formation on the quality of bonding the two layers. Low-melting-point (below 500 °C) solder
Solder (; North American English, NA: ) is a fusible alloy, fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces aft ...
- or braze-like alloys (e.g., Sn50Pb50, Zn97.6Pb1.6, or pure metals like lead, zinc, or cadmium) can be used; these melt before reaching the well casing, and the molten metal does not obstruct the hole. Other alloys, binary eutectics (e.g. Pb88.8Sb11.1, Sn61.9Pd38.1, or Ag71.9Cu28.1), form a metal-matrix composite material with ductile matrix with brittle dendrites
A dendrite (from Greek δένδρον ''déndron'', "tree") or dendron is a branched cytoplasmic process that extends from a nerve cell that propagates the electrochemical stimulation received from other neural cells to the cell body, or soma ...
; such materials reduce slug formation but are difficult to shape.
A metal-matrix composite with discrete inclusions of low-melting material is another option; the inclusions either melt before the jet reaches the well casing, weakening the material, or serve as crack nucleation
In thermodynamics, nucleation is the first step in the formation of either a new Phase (matter), thermodynamic phase or Crystal structure, structure via self-assembly or self-organization within a substance or mixture. Nucleation is typically def ...
sites, and the slug breaks up on impact. The dispersion of the second phase can be achieved also with castable alloys (e.g., copper) with a low-melting-point metal insoluble in copper, such as bismuth, 1–5% lithium, or up to 50% (usually 15–30%) lead; the size of inclusions can be adjusted by thermal treatment. Non-homogeneous distribution of the inclusions can also be achieved. Other additives can modify the alloy properties; tin (4–8%), nickel (up to 30% and often together with tin), up to 8% aluminium, phosphorus
Phosphorus is a chemical element; it has Chemical symbol, symbol P and atomic number 15. All elemental forms of phosphorus are highly Reactivity (chemistry), reactive and are therefore never found in nature. They can nevertheless be prepared ar ...
(forming brittle phosphides) or 1–5% silicon
Silicon is a chemical element; it has symbol Si and atomic number 14. It is a hard, brittle crystalline solid with a blue-grey metallic lustre, and is a tetravalent metalloid (sometimes considered a non-metal) and semiconductor. It is a membe ...
form brittle inclusions serving as crack initiation sites. Up to 30% zinc can be added to lower the material cost and to form additional brittle phases.
Oxide glass liners produce jets of low density, therefore yielding less penetration depth. Double-layer liners, with one layer of a less dense but pyrophoric
A substance is pyrophoric (from , , 'fire-bearing') if it ignites spontaneously in air at or below (for gases) or within 5 minutes after coming into contact with air (for liquids and solids). Examples are organolithium compounds and triethylb ...
metal (e.g. aluminum
Aluminium (or aluminum in North American English) is a chemical element; it has chemical symbol, symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has ...
or magnesium
Magnesium is a chemical element; it has Symbol (chemistry), symbol Mg and atomic number 12. It is a shiny gray metal having a low density, low melting point and high chemical reactivity. Like the other alkaline earth metals (group 2 ...
), can be used to enhance incendiary effects following the armor-piercing action; explosive welding
Explosion welding (EXW) is a solid state (solid-phase) process where welding is accomplished by accelerating one of the components at extremely high velocity through the use of chemical explosives. This process is often used to clad carbon stee ...
can be used for making those, as then the metal-metal interface is homogeneous, does not contain significant amount of intermetallic
An intermetallic (also called intermetallic compound, intermetallic alloy, ordered intermetallic alloy, long-range-ordered alloy) is a type of metallic alloy that forms an ordered solid-state compound between two or more metallic elements. Inte ...
s, and does not have adverse effects to the formation of the jet.
The penetration depth is proportional to the maximum length of the jet, which is a product of the jet tip velocity and time to particulation. The jet tip velocity depends on bulk sound velocity in the liner material, the time to particulation is dependent on the ductility of the material. The maximum achievable jet velocity is roughly 2.34 times the sound velocity in the material. The speed can reach 10 km/s, peaking some 40 microseconds after detonation; the cone tip is subjected to acceleration of about 25 million g. The jet tail reaches about 2–5 km/s. The pressure between the jet tip and the target can reach one terapascal. The immense pressure makes the metal flow like a liquid, though x-ray diffraction has shown the metal stays solid; one of the theories explaining this behavior proposes molten core and solid sheath of the jet. The best materials are face-centered cubic
In crystallography, the cubic (or isometric) crystal system is a crystal system where the unit cell is in the shape of a cube. This is one of the most common and simplest shapes found in crystals and minerals.
There are three main varieties o ...
metals, as they are the most ductile, but even graphite
Graphite () is a Crystallinity, crystalline allotrope (form) of the element carbon. It consists of many stacked Layered materials, layers of graphene, typically in excess of hundreds of layers. Graphite occurs naturally and is the most stable ...
and zero-ductility ceramic
A ceramic is any of the various hard, brittle, heat-resistant, and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcela ...
cones show significant penetration.
Explosive charge
For optimal penetration, a high explosive with a high detonation velocity and pressure is normally chosen. The most common explosive used in high performance anti-armor warheads is HMX (octogen), although never in its pure form, as it would be too sensitive. It is normally compounded with a few percent of some type of plastic binder, such as in the polymer-bonded explosive (PBX) LX-14, or with another less-sensitive explosive, such as TNT
Troponin T (shortened TnT or TropT) is a part of the troponin complex, which are proteins integral to the contraction of skeletal and heart muscles. They are expressed in skeletal and cardiac myocytes. Troponin T binds to tropomyosin and helps ...
, with which it forms Octol. Other common high-performance explosives are RDX
RDX (Research Department Explosive or Royal Demolition Explosive) or hexogen, among other names, is an organic compound with the formula (CH2N2O2)3. It is white, odorless, and tasteless, widely used as an explosive. Chemically, it is classified ...
-based compositions, again either as PBXs or mixtures with TNT (to form Composition B
Composition B (Comp B), also known as Hexotol and Hexolite (among others), is a high explosive consisting of castable mixtures of RDX and TNT. It is used as the main explosive filling in artillery projectiles, rockets, land mines, hand grenade ...
and the Cyclotol
Cyclotol is an explosive consisting of castable mixtures of RDX and TNT. It is related to the more common Composition B, which is roughly 60% RDX and 40% TNT; various compositions of Cyclotol contain from 65% to 80% RDX.
Typical ranges are fr ...
s) or wax (Cyclonites). Some explosives incorporate powdered aluminum
Aluminium (or aluminum in North American English) is a chemical element; it has chemical symbol, symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has ...
to increase their blast and detonation temperature, but this addition generally results in decreased performance of the shaped charge. There has been research into using the very high-performance but sensitive explosive CL-20 in shaped-charge warheads, but, at present, due to its sensitivity, this has been in the form of the PBX composite LX-19 (CL-20 and Estane binder).
Other features
A 'waveshaper' is a body (typically a disc or cylindrical block) of an inert material (typically solid or foamed plastic, but sometimes metal, perhaps hollow) inserted within the explosive for the purpose of changing the path of the detonation wave. The effect is to modify the collapse of the cone and resulting jet formation, with the intent of increasing penetration performance. Waveshapers are often used to save space; a shorter charge with a waveshaper can achieve the same performance as a longer charge without a waveshaper. Given that the space of possible waveshapes is infinite, machine learning methods have been developed to engineer more optimal waveshapers that can enhance the performance of a shaped charge via computational design.
Another useful design feature is ''sub-calibration'', the use of a liner having a smaller diameter (caliber) than the explosive charge. In an ordinary charge, the explosive near the base of the cone is so thin that it is unable to accelerate the adjacent liner to sufficient velocity to form an effective jet. In a sub-calibrated charge, this part of the device is effectively cut off, resulting in a shorter charge with the same performance.
Variants
There are several forms of shaped charge.
Linear shaped charges
A linear shaped charge (LSC) has a lining with V-shaped profile and varying length. The lining is surrounded with explosive, the explosive then encased within a suitable material that serves to protect the explosive and to confine (tamp) it on detonation. "At detonation, the focusing of the explosive high pressure wave as it becomes incident to the side wall causes the metal liner of the LSC to collapse–creating the cutting force." The detonation projects into the lining, to form a continuous, knife-like (planar) jet. The jet cuts any material in its path, to a depth depending on the size and materials used in the charge. Generally, the jet penetrates around 1 to 1.2 times the charge width. For the cutting of complex geometries, there are also flexible versions of the linear shaped charge, these with a lead or high-density foam sheathing and a ductile/flexible lining material, which also is often lead. LSCs are commonly used in the cutting of rolled steel joists (RSJ) and other structural targets, such as in the controlled demolition of buildings. LSCs are also used to separate the stages of multistage rocket
A multistage rocket or step rocket is a launch vehicle that uses two or more rocket ''stages'', each of which contains its own engines and propellant. A ''tandem'' or ''serial'' stage is mounted on top of another stage; a ''parallel'' stage is ...
s, and destroy them when they go errant.
Explosively formed penetrator
The explosively formed penetrator (EFP) is also known as the self-forging fragment (SFF), explosively formed projectile (EFP), self-forging projectile (SEFOP), plate charge, and Misnay-Schardin (MS) charge. An EFP uses the action of the explosive's detonation wave (and to a lesser extent the propulsive effect of its detonation products) to project and deform a plate or dish of ductile metal (such as copper, iron, or tantalum) into a compact high-velocity projectile, commonly called the slug. This slug is projected toward the target at about two kilometers per second. The chief advantage of the EFP over a conventional (e.g., conical) shaped charge is its effectiveness at very great standoffs, equal to hundreds of times the charge's diameter (perhaps a hundred meters for a practical device).
The EFP is relatively unaffected by first-generation reactive armor
Reactive armour is a type of vehicle armour used in protecting vehicles, especially modern tanks, against shaped charges and hardened kinetic energy penetrators. The most common type is ''explosive reactive armour'' (ERA), but variants includ ...
and can travel up to perhaps 1000 charge diameters (CD)s before its velocity becomes ineffective at penetrating armor due to aerodynamic drag, or successfully hitting the target becomes a problem. The impact of a ball or slug EFP normally causes a large-diameter but relatively shallow hole, of, at most, a couple of CDs. If the EFP perforates the armor, spalling
Spall are fragments of a material that are broken off a larger solid body. It can be produced by a variety of mechanisms, including as a result of projectile impact, corrosion, weathering, cavitation, or excessive rolling pressure (as in a ball ...
and extensive behind armor effects (BAE, also called behind armor damage, BAD) will occur.
The BAE is mainly caused by the high-temperature and high-velocity armor and slug fragments being injected into the interior space and the blast overpressure
Overpressure (or blast overpressure) is the pressure caused by a shock wave over and above normal atmospheric pressure. The shock wave may be caused by sonic boom or by explosion
An explosion is a rapid expansion in volume of a given amoun ...
caused by this debris. More modern EFP warhead versions, through the use of advanced initiation modes, can also produce long-rods (stretched slugs), multi-slugs and finned rod/slug projectiles. The long-rods are able to penetrate a much greater depth of armor, at some loss to BAE, multi-slugs are better at defeating light or area targets and the finned projectiles are much more accurate.
The use of this warhead type is mainly restricted to lightly armored areas of main battle tanks (MBT) such as the top, belly and rear armored areas. It is well suited for the attack of other less heavily protected armored fighting vehicles (AFV) and in the breaching of material targets (buildings, bunkers, bridge supports, etc.). The newer rod projectiles may be effective against the more heavily armored areas of MBTs. Weapons using the EFP principle have already been used in combat; the "smart
''SMart'' was a British CBBC television programme based on art, which began in 1994 and ended in 2009. The programme was recorded at BBC Television Centre in London. Previously it had been recorded in Studio A at Pebble Mill Studios in Birmingha ...
" submunitions in the CBU-97
The CBU-97 Sensor Fuzed Weapon is a United States Air Force -class freefall Cluster Bomb Unit. It was developed and produced by Textron Defense Systems. A CBU-97 used in conjunction with the Wind Corrected Munitions Dispenser guidance tail kit ...
cluster bomb
A cluster munition is a form of air-dropped or ground-launched explosive weapon that releases or ejects smaller submunitions. Commonly, this is a cluster bomb that ejects explosive bomblets that are designed to kill personnel and destroy vehi ...
used by the US Air Force and Navy in the 2003 Iraq war employed this principle, and the US Army is reportedly experimenting with precision-guided artillery shell
A shell, in a modern military context, is a projectile whose payload contains an explosive, incendiary device, incendiary, or other chemical filling. Originally it was called a bombshell, but "shell" has come to be unambiguous in a military ...
s under Project SADARM (Seek And Destroy ARMor). There are also various other projectile (BONUS, DM 642) and rocket submunitions (Motiv-3M, DM 642) and mines (MIFF, TMRP-6) that use EFP principle. Examples of EFP warheads are US patents 5038683 and US6606951.
Tandem warhead
Some modern anti-tank rockets ( RPG-27, RPG-29
The RPG-29 "Vampir" is a Soviet Union, Soviet Reuse, reusable rocket-propelled grenade (RPG) launcher. Adopted by the Soviet Army in 1989, it was the last RPG to be adopted by the Soviet Armed Forces, Soviet military before the Dissolution of the ...
) and missiles ( TOW-2, TOW-2A, Eryx, HOT, MILAN
Milan ( , , ; ) is a city in northern Italy, regional capital of Lombardy, the largest city in Italy by urban area and the List of cities in Italy, second-most-populous city proper in Italy after Rome. The city proper has a population of nea ...
) use a tandem warhead
A tandem-charge or dual-charge weapon is an explosive device or projectile that has two or more stages of detonation, assisting it to penetrate either reactive armour on an armoured vehicle or strong structures.
Anti-tank
Tandem charges are ef ...
shaped charge, consisting of two separate shaped charges, one in front of the other, typically with some distance between them. TOW-2A was the first to use tandem warheads in the mid-1980s, an aspect of the weapon which the US Army had to reveal under news media and Congressional pressure resulting from the concern that NATO antitank missiles were ineffective against Soviet tanks that were fitted with the new ERA boxes. The Army revealed that a 40 mm precursor shaped-charge warhead was fitted on the tip of the TOW-2 and TOW-2A collapsible probe.
Usually, the front charge is somewhat smaller than the rear one, as it is intended primarily to disrupt ERA boxes or tiles. Examples of tandem warheads are US patents 7363862 and US 5561261. The US Hellfire antiarmor missile is one of the few that have accomplished the complex engineering feat of having two shaped charges of the same diameter stacked in one warhead. Recently, a Russian arms firm revealed a 125mm tank cannon round with two same diameter shaped charges one behind the other, but with the back one offset so its penetration stream will not interfere with the front shaped charge's penetration stream. The reasoning behind both the Hellfire and the Russian 125 mm munitions having tandem same diameter warheads is not to increase penetration, but to increase the beyond-armour effect.
Voitenko compressor
In 1964 a Soviet scientist proposed that a shaped charge originally developed for piercing thick steel armor be adapted to the task of accelerating shock waves. The resulting device, looking a little like a wind tunnel, is called a Voitenko compressor. The Voitenko compressor initially separates a test gas from a shaped charge with a malleable steel
Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength a ...
plate. When the shaped charge detonates, most of its energy is focused on the steel plate, driving it forward and pushing the test gas ahead of it. Ames Laboratory
Ames National Laboratory, formerly Ames Laboratory, is a United States Department of Energy national laboratory located in Ames, Iowa, and affiliated with Iowa State University. It is a top-level national laboratory for research on national sec ...
translated this idea into a self-destroying shock tube. A 66-pound shaped charge accelerated the gas in a 3-cm glass-walled tube 2 meters in length. The velocity of the resulting shock wave was 220,000 feet per second (67 km/s). The apparatus exposed to the detonation was completely destroyed, but not before useful data was extracted.
In a typical Voitenko compressor, a shaped charge accelerates hydrogen
Hydrogen is a chemical element; it has chemical symbol, symbol H and atomic number 1. It is the lightest and abundance of the chemical elements, most abundant chemical element in the universe, constituting about 75% of all baryon, normal matter ...
gas which in turn accelerates a thin disk up to about 40 km/s. A slight modification to the Voitenko compressor concept is a super-compressed detonation, a device that uses a compressible liquid or solid fuel in the steel compression chamber instead of a traditional gas mixture. A further extension of this technology is the explosive diamond anvil cell
A diamond anvil cell (DAC) is a high-pressure device used in geology, engineering, and materials science experiments. It permits the compression of a small (sub- millimeter-sized) piece of material to extreme pressures, typically up to around 1 ...
, utilizing multiple opposed shaped-charge jets projected at a single steel encapsulated fuel, such as hydrogen. The fuels used in these devices, along with the secondary combustion reactions and long blast impulse, produce similar conditions to those encountered in fuel-air and thermobaric
A thermobaric weapon, also called an aerosol bomb, or a vacuum bomb, is a type of explosive weapon, explosive munition that works by Dust explosion, dispersing an aerosol cloud of gas, liquid or powdered explosive. The fuel is usually a single ...
explosives.
Nuclear shaped charges
The proposed Project Orion nuclear propulsion system would have required the development of nuclear shaped charges for reaction acceleration of spacecraft. Shaped-charge effects driven by nuclear explosions have been discussed speculatively, but are not known to have been produced in fact. For example, the early nuclear weapons designer Ted Taylor was quoted as saying, in the context of shaped charges, ''"A one-kiloton fission device, shaped properly, could make a hole in diameter a thousand feet (305 m) into solid rock."'' Also, a nuclear driven explosively formed penetrator
An explosively formed penetrator (EFP), also known as an explosively formed projectile, a self-forging warhead, or a self-forging fragment, is a special type of shaped charge designed to penetrate armor effectively, from a much greater standoff ...
was apparently proposed for terminal ballistic missile defense in the 1960s.[Interview with Dr. Richard Blankenbecler http://www.aip.org/history/ohilist/5196.html ]
See also
*Explosive lens
An explosive lens—as used, for example, in nuclear weapons—is a highly specialized shaped charge. In general, it is a device composed of several explosive charges. These charges are arranged and formed with the intent to control the sha ...
* High-explosive squash head
* M150 Penetration Augmented Munition
*List of established military terms
This is a list of established military terms which have been in use for at least 50 years. Since technology and doctrine have changed over time, not all of them are in current use, or they may have been superseded by more modern terms. However, th ...
*
References
Further reading
*''Fundamentals of Shaped Charges'', W.P. Walters, J.A. Zukas, John Wiley & Sons Inc., June 1989, .
*''Tactical Missile Warheads'', Joseph Carleone (ed.), Progress in Astronautics and Aeronautics Series (V-155), Published by AIAA, 1993, .
{{Refend
External links
1945 ''Popular Science'' article that at last revealed secrets of shaped-charge weapons; article also includes reprints of 1900 ''Popular Science'' drawings of Professor Munroe's experiments with crude shaped charges
Shaped bombs magnify Iraq attacks
The development of the first Hollow charges by the Germans in WWII
Ammunition
Anti-tank weapons
Explosives engineering
Explosives