
A shaped charge is an
explosive
An explosive (or explosive material) is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An exp ...
charge shaped to form an explosively formed penetrator (EFP) to focus the effect of the explosive's energy. Different types of shaped charges are used for various purposes such as cutting and forming metal, initiating
nuclear weapons, penetrating
armor
Armour (British English) or armor (American English; see spelling differences) is a covering used to protect an object, individual, or vehicle from physical injury or damage, especially direct contact weapons or projectiles during combat, or ...
, or
perforating wells in the
oil and gas industry.
A typical modern shaped charge, with a metal liner on the charge cavity, can penetrate armor steel to a depth of seven or more times the diameter of the charge (charge diameters, CD), though greater depths of 10 CD and above have been achieved. Contrary to a misconception (possibly resulting from the acronym for ''
high-explosive anti-tank'', HEAT) the shaped charge EFP jet does not depend in any way on heating or melting for its effectiveness; that is, the EFP jet from a shaped charge does not melt its way through armor, as its effect is purely
kinetic in nature – however the process does create significant heat and often has a significant secondary
incendiary effect ''after'' penetration.
Munroe effect
The Munroe or Neumann effect is the focusing of blast energy by a hollow or void cut on a surface of an explosive. The earliest mention of hollow charges were mentioned in 1792.
Franz Xaver von Baader (1765–1841) was a German mining engineer at that time; in a mining journal, he advocated a conical space at the forward end of a blasting charge to increase the explosive's effect and thereby save powder. The idea was adopted, for a time, in Norway and in the mines of the
Harz mountains of Germany, although the only available explosive at the time was gunpowder, which is not a
high explosive
An explosive (or explosive material) is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An e ...
and hence incapable of producing the
shock wave
In physics, a shock wave (also spelled shockwave), or shock, is a type of propagating disturbance that moves faster than the local speed of sound in the medium. Like an ordinary wave, a shock wave carries energy and can propagate through a me ...
that the shaped-charge effect requires.
The first true hollow charge effect was achieved in 1883, by Max von Foerster (1845–1905), chief of the nitrocellulose factory of Wolff & Co. in
Walsrode, Germany.
By 1886, Gustav Bloem of
Düsseldorf, Germany, had filed for hemispherical cavity metal detonators to concentrate the effect of the explosion in an axial direction. The Munroe effect is named after
Charles E. Munroe, who discovered it in 1888. As a civilian chemist working at the U.S.
Naval Torpedo Station at
Newport, Rhode Island
Newport is an American seaside city on Aquidneck Island in Newport County, Rhode Island. It is located in Narragansett Bay, approximately southeast of Providence, south of Fall River, Massachusetts, south of Boston, and northeast of New ...
, he noticed that when a block of explosive
guncotton with the manufacturer's name stamped into it was detonated next to a metal plate, the lettering was cut into the plate. Conversely, if letters were raised in relief above the surface of the explosive, then the letters on the plate would also be raised above its surface. In 1894, Munroe constructed his first crude shaped charge:
Among the experiments made ... was one upon a safe twenty-nine inches cube, with walls four inches and three quarters thick, made up of plates of iron and steel ... en a hollow charge of dynamite nine pounds and a half in weight and untamped was detonated on it, a hole three inches in diameter was blown clear through the wall ... The hollow cartridge was made by tying the sticks of dynamite around a tin can, the open mouth of the latter being placed downward.
Although Munroe's experiment with the shaped charge was widely publicized in 1900 in ''Popular Science Monthly'', the importance of the tin can "liner" of the hollow charge remained unrecognized for another 44 years. Part of that 1900 article was reprinted in the February 1945 issue of ''
Popular Science'', describing how shaped-charge warheads worked. It was this article that at last revealed to the general public how the United States Army ''
Bazooka
Bazooka () is the common name for a man-portable recoilless anti-tank rocket launcher weapon, widely deployed by the United States Army, especially during World War II. Also referred to as the "stovepipe", the innovative bazooka was among th ...
'' actually worked against armored vehicles during WWII.
In 1910, Egon Neumann of Germany discovered that a block of
TNT, which would normally dent a steel plate, punched a hole through it if the explosive had a conical indentation. The military usefulness of Munroe's and Neumann's work was unappreciated for a long time. Between the world wars, academics in several countries Myron Yakovlevich Sukharevskii (Мирон Яковлевич Сухаревский) in the Soviet Union, William H. Payment and Donald Whitley Woodhead in Britain, and
Robert Williams Wood in the U.S. recognized that projectiles could form during explosions. However, it was not until 1932 that Franz Rudolf Thomanek, a student of physics at Vienna's ''Technische Hochschule'', conceived an anti-tank round that was based on the hollow charge effect. When the Austrian government showed no interest in pursuing the idea, Thomanek moved to
Berlin's ''Technische Hochschule'', where he continued his studies under the ballistics expert Carl Julius Cranz. There in 1935, he and Hellmuth von Huttern developed a prototype anti-tank round. Although the weapon's performance proved disappointing, Thomanek continued his developmental work, collaborating with
Hubert Schardin at the ''Waffeninstitut der Luftwaffe'' (Air Force Weapons Institute) in Braunschweig.
By 1937, Schardin believed that hollow-charge effects were due to the interactions of shock waves. It was during the testing of this idea that, on February 4, 1938, Thomanek conceived the shaped-charge explosive (or ''Hohlladungs-Auskleidungseffekt'' (hollow-charge liner effect)). (It was Gustav Adolf Thomer who in 1938 first visualized, by flash radiography, the metallic jet produced by a shaped-charge explosion.) Meanwhile,
Henry Hans Mohaupt, a chemical engineer in Switzerland, had independently developed a shaped-charge munition in 1935, which was demonstrated to the Swiss, French, British, and U.S. militaries.
During World War II, shaped-charge munitions were developed by Germany (
Panzerschreck
''Panzerschreck'' (lit. "tank fright", "tank's fright" or "tank's bane") was the popular name for the ''Raketenpanzerbüchse'' 54 ("Rocket Anti-armor Rifle Model 54", abbreviated to RPzB 54), an 88 mm reusable anti-tank rocket launcher de ...
,
Panzerfaust
The ''Panzerfaust'' (, "armour fist" or "tank fist", plural: ''Panzerfäuste'') was a development family of single-shot man-portable anti-tank systems developed by Nazi Germany during World War II. The weapons were the first single-use light ...
,
Panzerwurfmine,
Mistel), Britain (
PIAT, Beehive cratering charge), the Soviet Union (
RPG-43
The RPG-43 (ruchnaya protivotankovaya granata obraztca 1943 goda, meaning hand-held anti-tank grenade) was a high-explosive anti-tank (HEAT) shaped charge hand grenade used by the Soviet Union during World War II. It entered service in 1943, repl ...
,
RPG-6
The RPG-6 (Russian ''Ruchnaya Protivotankovaya Granata'', "Handheld Anti-Tank Grenade") was a Soviet-era anti-tank hand grenade used during the late World War II and early Cold War period. It was superseded by the RKG-3 anti-tank grenade.
Histo ...
), the U.S. (
bazooka
Bazooka () is the common name for a man-portable recoilless anti-tank rocket launcher weapon, widely deployed by the United States Army, especially during World War II. Also referred to as the "stovepipe", the innovative bazooka was among th ...
), and Italy (''Effetto Pronto Speciale'' shells for various artillery pieces). The development of shaped charges revolutionized
anti-tank warfare. Tanks faced a serious vulnerability from a weapon that could be carried by an
infantry
Infantry is a military specialization which engages in ground combat on foot. Infantry generally consists of light infantry, mountain infantry, motorized infantry & mechanized infantry, airborne infantry, air assault infantry, and m ...
man or aircraft.
One of the earliest uses of shaped charges was by German glider-borne troops against the Belgian
Fort Eben-Emael in 1940. These demolition charges – developed by Dr. Wuelfken of the German Ordnance Office – were ''unlined'' explosive charges
and didn't produce a metal jet like the modern HEAT warheads.
Due to the lack of metal liner they shook the turrets but they did not destroy them, and other airborne troops were forced to climb on the turrets and smash the gun barrels.
Applications
Modern military
The common term in military terminology for shaped-charge
warhead
A warhead is the forward section of a device that contains the explosive agent or toxic (biological, chemical, or nuclear) material that is delivered by a missile, rocket, torpedo, or bomb.
Classification
Types of warheads include:
*Explos ...
s is
high-explosive anti-tank (HEAT) warhead. HEAT warheads are frequently used in
anti-tank guided missile
An anti-tank guided missile (ATGM), anti-tank missile, anti-tank guided weapon (ATGW) or anti-armor guided weapon is a guided missile primarily designed to hit and destroy heavily armored military vehicles. ATGMs range in size from shoulder ...
s, unguided
rocket
A rocket (from it, rocchetto, , bobbin/spool) is a vehicle that uses jet propulsion to accelerate without using the surrounding air. A rocket engine produces thrust by reaction to exhaust expelled at high speed. Rocket engines work entire ...
s, gun-fired projectiles (both spun (
spin stabilized) and unspun),
rifle grenades,
land mines,
bomblet
A cluster munition is a form of air-dropped or ground-launched explosive weapon that releases or ejects smaller submunitions. Commonly, this is a cluster bomb that ejects explosive bomblets that are designed to kill personnel and destroy vehicl ...
s,
torpedo
A modern torpedo is an underwater ranged weapon launched above or below the water surface, self-propelled towards a target, and with an explosive warhead designed to detonate either on contact with or in proximity to the target. Historically, s ...
es, and various other weapons.
Protection
During
World War II
World War II or the Second World War, often abbreviated as WWII or WW2, was a world war that lasted from 1939 to 1945. It involved the World War II by country, vast majority of the world's countries—including all of the great power ...
, the precision of the charge's construction and its detonation mode were both inferior to modern warheads. This lower precision caused the jet to curve and to break up at an earlier time and hence at a shorter distance. The resulting dispersion decreased the penetration depth for a given cone diameter and also shortened the optimum standoff distance. Since the charges were less effective at larger standoffs,
side and turret skirts (known as ''Schürzen'') fitted to some German tanks to protect against ordinary
anti-tank rifles were fortuitously found to give the jet room to disperse and hence also reduce HEAT penetration.
The use of add-on
spaced armor skirts on armored vehicles may have the opposite effect and actually ''increase'' the penetration of some shaped-charge warheads. Due to constraints in the length of the projectile/missile, the built-in stand-off on many warheads is less than the optimum distance. In such cases, the skirting effectively increases the distance between the armor and the target, and the warhead detonates closer to its optimum standoff. Skirting should not be confused with
cage armor which is primarily used to damage the fusing system of
RPG-7 projectiles, but can also cause a HEAT projectile to pitch up or down on impact, lengthening the penetration path for the shaped charge's penetration stream. If the nose probe strikes one of the cage armor slats, the warhead will function as normal.
Non-military
In non-military applications shaped charges are used in
explosive demolition of buildings and structures, in particular for cutting through metal piles, columns and beams and for boring holes.
In
steelmaking, small shaped charges are often used to pierce
taps that have become plugged with slag.
They are also used in quarrying, breaking up ice, breaking log jams, felling trees, and drilling post holes.
Shaped charges are used most extensively in the
petroleum
Petroleum, also known as crude oil, or simply oil, is a naturally occurring yellowish-black liquid mixture of mainly hydrocarbons, and is found in geological formations. The name ''petroleum'' covers both naturally occurring unprocessed crude ...
and
natural gas
Natural gas (also called fossil gas or simply gas) is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane in addition to various smaller amounts of other higher alkanes. Low levels of trace gases like carbon ...
industries, in particular in the
completion of oil and gas wells, in which they are detonated to
perforate the metal casing of the well at intervals to admit the influx of oil and gas.
A 4.5 kg (9.9 lb) shaped charge was used on the
Hayabusa2 mission on asteroid
162173 Ryugu. The spacecraft dropped the explosive device onto the asteroid and detonated it with the spacecraft behind cover. The detonation dug a crater about 10 meters wide, to provide access to a pristine sample of the asteroid.
Function

A typical device consists of a solid cylinder of explosive with a metal-lined
conical hollow in one end and a central
detonator, array of detonators, or
detonation wave guide at the other end. Explosive energy is released directly away from (
normal to) the surface of an explosive, so shaping the explosive will concentrate the explosive energy in the void. If the hollow is properly shaped (usually conically), the enormous
pressure
Pressure (symbol: ''p'' or ''P'') is the force applied perpendicular to the surface of an object per unit area over which that force is distributed. Gauge pressure (also spelled ''gage'' pressure)The preferred spelling varies by country a ...
generated by the detonation of the explosive drives the liner in the hollow cavity inward to collapse upon its central axis. The resulting collision forms and projects a high-velocity jet of metal particles forward along the axis. Most of the jet material originates from the innermost part of the liner, a layer of about 10% to 20% of the thickness. The rest of the liner forms a slower-moving slug of material, which, because of its appearance, is sometimes called a "carrot".
Because of the variation along the liner in its collapse velocity, the jet's velocity also varies along its length, decreasing from the front. This variation in jet velocity stretches it and eventually leads to its break-up into particles. Over time, the particles tend to fall out of alignment, which reduces the depth of penetration at long standoffs.
Also, at the apex of the cone, which forms the very front of the jet, the liner does not have time to be fully accelerated before it forms its part of the jet. This results in its small part of jet being projected at a lower velocity than jet formed later behind it. As a result, the initial parts of the jet coalesce to form a pronounced wider tip portion.
Most of the jet travels at
hypersonic speed. The tip moves at 7 to 14 km/s, the jet tail at a lower velocity (1 to 3 km/s), and the slug at a still lower velocity (less than 1 km/s). The exact velocities depend on the charge's configuration and confinement, explosive type, materials used, and the explosive-initiation mode. At typical velocities, the penetration process generates such enormous pressures that it may be considered
hydrodynamic; to a good approximation, the jet and armor may be treated as
inviscid,
compressible fluids (see, for example,), with their material strengths ignored.
A recent technique using magnetic diffusion analysis showed that the temperature of the outer 50% by volume of a copper jet tip while in flight was between 1100K and 1200K, much closer to the melting point of copper (1358 K) than previously assumed. This temperature is consistent with a hydrodynamic calculation that simulated the entire experiment. In comparison, two-color radiometry measurements from the late 1970s indicate lower temperatures for various shaped-charge liner material, cone construction and type of explosive filler. A Comp-B loaded shaped charge with a copper liner and pointed cone apex had a jet tip temperature ranging from 668 K to 863 K over a five shot sampling. Octol-loaded charges with a rounded cone apex generally had higher surface temperatures with an average of 810 K, and the temperature of a tin-lead liner with Comp-B fill averaged 842 K. While the tin-lead jet was determined to be liquid, the copper jets are well below the melting point of copper. However, these temperatures are not completely consistent with evidence that soft recovered copper jet particles show signs of melting at the core while the outer portion remains solid and cannot be equated with bulk temperature.
The location of the charge relative to its target is critical for optimum penetration for two reasons. If the charge is detonated too close there is not enough time for the jet to fully develop. But the jet disintegrates and disperses after a relatively short distance, usually well under two meters. At such standoffs, it breaks into particles which tend to tumble and drift off the axis of penetration, so that the successive particles tend to widen rather than deepen the hole. At very long standoffs, velocity is lost to
air drag, further degrading penetration.
The key to the effectiveness of the hollow charge is its diameter. As the penetration continues through the target, the width of the hole decreases leading to a characteristic "fist to finger" action, where the size of the eventual "finger" is based on the size of the original "fist". In general, shaped charges can penetrate a steel plate as thick as 150% to 700% of their diameter, depending on the charge quality. The figure is for basic steel plate, not for the
composite armor,
reactive armor, or other types of modern armor.
Liner
The most common shape of the liner is
conical, with an internal apex angle of 40 to 90 degrees. Different apex angles yield different distributions of jet mass and velocity. Small apex angles can result in jet
bifurcation, or even in the failure of the jet to form at all; this is attributed to the collapse velocity being above a certain threshold, normally slightly higher than the liner material's bulk sound speed. Other widely used shapes include hemispheres, tulips, trumpets,
ellipses, and bi-conics; the various shapes yield jets with different velocity and mass distributions.
Liners have been made from many materials, including various metals and glass. The deepest penetrations are achieved with a dense,
ductile metal, and a very common choice has been
copper
Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish ...
. For some modern anti-armor weapons,
molybdenum and pseudo-alloys of
tungsten filler and copper binder (9:1, thus density is ≈18 Mg/m
3) have been adopted. Nearly every common metallic element has been tried, including
aluminum
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It h ...
,
tungsten,
tantalum,
depleted uranium,
lead
Lead is a chemical element with the Symbol (chemistry), symbol Pb (from the Latin ) and atomic number 82. It is a heavy metals, heavy metal that is density, denser than most common materials. Lead is Mohs scale of mineral hardness#Intermediate ...
,
tin,
cadmium,
cobalt
Cobalt is a chemical element with the symbol Co and atomic number 27. As with nickel, cobalt is found in the Earth's crust only in a chemically combined form, save for small deposits found in alloys of natural meteoric iron. The free element, ...
,
magnesium,
titanium,
zinc
Zinc is a chemical element with the symbol Zn and atomic number 30. Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic t ...
,
zirconium,
molybdenum,
beryllium,
nickel
Nickel is a chemical element with symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive but large pieces are slow ...
,
silver
Silver is a chemical element with the Symbol (chemistry), symbol Ag (from the Latin ', derived from the Proto-Indo-European wikt:Reconstruction:Proto-Indo-European/h₂erǵ-, ''h₂erǵ'': "shiny" or "white") and atomic number 47. A soft, whi ...
, and even
gold
Gold is a chemical element with the symbol Au (from la, aurum) and atomic number 79. This makes it one of the higher atomic number elements that occur naturally. It is a bright, slightly orange-yellow, dense, soft, malleable, and ductile ...
and
platinum
Platinum is a chemical element with the symbol Pt and atomic number 78. It is a dense, malleable, ductile, highly unreactive, precious, silverish-white transition metal. Its name originates from Spanish , a diminutive of "silver".
Pla ...
. The selection of the material depends on the target to be penetrated; for example, aluminum has been found advantageous for
concrete
Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most ...
targets.
In early antitank weapons, copper was used as a liner material. Later, in the 1970s, it was found
tantalum is superior to copper, due to its much higher
density
Density (volumetric mass density or specific mass) is the substance's mass per unit of volume. The symbol most often used for density is ''ρ'' (the lower case Greek letter rho), although the Latin letter ''D'' can also be used. Mathematicall ...
and very high ductility at high strain rates. Other high-density metals and alloys tend to have drawbacks in terms of price, toxicity, radioactivity, or lack of ductility.
For the deepest penetrations, pure metals yield the best results, because they display the greatest ductility, which delays the breakup of the jet into particles as it stretches. In charges for
oil well completion, however, it is essential that a solid slug or "carrot" not be formed, since it would plug the hole just penetrated and interfere with the influx of oil. In the petroleum industry, therefore, liners are generally fabricated by
powder metallurgy, often of
pseudo-alloy
In materials science, a metal matrix composite (MMC) is a composite material with fibers or particles dispersed in a metallic matrix, such as copper, aluminum, or steel. The secondary phase is typically a ceramic (such as alumina or silicon carb ...
s which, if
unsintered, yield jets that are composed mainly of dispersed fine metal particles.
Unsintered
cold pressed
Cold-pressed juice is juice that uses a hydraulic press to extract juice from fruit and vegetables, as opposed to other methods such as centrifugal or single auger.
Without pasteurization or high-pressure processing (HPP), cold-pressed juices ca ...
liners, however, are not waterproof and tend to be
brittle, which makes them easy to damage during handling.
Bimetallic liners, usually zinc-lined copper, can be used; during jet formation the zinc layer vaporizes and a slug is not formed; the disadvantage is an increased cost and dependency of jet formation on the quality of bonding the two layers. Low-melting-point (below 500 °C)
solder- or
braze-like alloys (e.g., Sn
50Pb
50, Zn
97.6Pb
1.6, or pure metals like lead, zinc, or cadmium) can be used; these melt before reaching the well casing, and the molten metal does not obstruct the hole. Other alloys, binary
eutectics (e.g. Pb
88.8Sb
11.1, Sn
61.9Pd
38.1, or Ag
71.9Cu
28.1), form a metal-matrix composite material with ductile matrix with brittle
dendrites; such materials reduce slug formation but are difficult to shape.
A metal-matrix composite with discrete inclusions of low-melting material is another option; the inclusions either melt before the jet reaches the well casing, weakening the material, or serve as crack
nucleation sites, and the slug breaks up on impact. The dispersion of the second phase can be achieved also with castable alloys (e.g., copper) with a low-melting-point metal insoluble in copper, such as bismuth, 1–5% lithium, or up to 50% (usually 15–30%) lead; the size of inclusions can be adjusted by thermal treatment. Non-homogeneous distribution of the inclusions can also be achieved. Other additives can modify the alloy properties; tin (4–8%), nickel (up to 30% and often together with tin), up to 8% aluminium,
phosphorus (forming brittle phosphides) or 1–5%
silicon form brittle inclusions serving as crack initiation sites. Up to 30% zinc can be added to lower the material cost and to form additional brittle phases.
Oxide glass liners produce jets of low density, therefore yielding less penetration depth. Double-layer liners, with one layer of a less dense but
pyrophoric
A substance is pyrophoric (from grc-gre, πυροφόρος, , 'fire-bearing') if it ignites spontaneously in air at or below (for gases) or within 5 minutes after coming into contact with air (for liquids and solids). Examples are organolith ...
metal (e.g.
aluminum
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It h ...
or
magnesium), can be used to enhance incendiary effects following the armor-piercing action;
explosive welding can be used for making those, as then the metal-metal interface is homogeneous, does not contain significant amount of
intermetallics, and does not have adverse effects to the formation of the jet.
The penetration depth is proportional to the maximum length of the jet, which is a product of the jet tip velocity and time to particulation. The jet tip velocity depends on bulk sound velocity in the liner material, the time to particulation is dependent on the ductility of the material. The maximum achievable jet velocity is roughly 2.34 times the sound velocity in the material. The speed can reach 10 km/s, peaking some 40 microseconds after detonation; the cone tip is subjected to acceleration of about 25 million g. The jet tail reaches about 2–5 km/s. The pressure between the jet tip and the target can reach one terapascal. The immense pressure makes the metal flow like a liquid, though x-ray diffraction has shown the metal stays solid; one of the theories explaining this behavior proposes molten core and solid sheath of the jet. The best materials are
face-centered cubic metals, as they are the most ductile, but even
graphite and zero-ductility
ceramic
A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelai ...
cones show significant penetration.
Explosive charge
For optimal penetration, a high explosive with a high detonation velocity and pressure is normally chosen. The most common explosive used in high performance anti-armor warheads is
HMX
HMX, also called octogen, is a powerful and relatively insensitive nitroamine high explosive, chemically related to RDX. Like RDX, the compound's name is the subject of much speculation, having been variously listed as High Melting Explosive, Her ...
(octogen), although never in its pure form, as it would be too sensitive. It is normally compounded with a few percent of some type of plastic binder, such as in the polymer-bonded explosive (PBX) LX-14, or with another less-sensitive explosive, such as
TNT, with which it forms
Octol. Other common high-performance explosives are
RDX-based compositions, again either as PBXs or mixtures with TNT (to form
Composition B and the
Cyclotols) or wax (Cyclonites). Some explosives incorporate powdered
aluminum
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It h ...
to increase their blast and detonation temperature, but this addition generally results in decreased performance of the shaped charge. There has been research into using the very high-performance but sensitive explosive
CL-20 in shaped-charge warheads, but, at present, due to its sensitivity, this has been in the form of the PBX composite LX-19 (CL-20 and Estane binder).
Other features
A 'waveshaper' is a body (typically a disc or cylindrical block) of an inert material (typically solid or foamed plastic, but sometimes metal, perhaps hollow) inserted within the explosive for the purpose of changing the path of the detonation wave. The effect is to modify the collapse of the cone and resulting jet formation, with the intent of increasing penetration performance. Waveshapers are often used to save space; a shorter charge with a waveshaper can achieve the same performance as a longer charge without a waveshaper.
Another useful design feature is ''sub-calibration'', the use of a liner having a smaller diameter (caliber) than the explosive charge. In an ordinary charge, the explosive near the base of the cone is so thin that it is unable to accelerate the adjacent liner to sufficient velocity to form an effective jet. In a sub-calibrated charge, this part of the device is effectively cut off, resulting in a shorter charge with the same performance.
Variants
There are several forms of shaped charge.
Linear shaped charges

A linear shaped charge (LSC) has a lining with V-shaped profile and varying length. The lining is surrounded with explosive, the explosive then encased within a suitable material that serves to protect the explosive and to confine (tamp) it on detonation. "At detonation, the focusing of the explosive high pressure wave as it becomes incident to the side wall causes the metal liner of the LSC to collapse–creating the cutting force." The detonation projects into the lining, to form a continuous, knife-like (planar) jet. The jet cuts any material in its path, to a depth depending on the size and materials used in the charge. Generally, the jet penetrates around 1 to 1.2 times the charge width. For the cutting of complex geometries, there are also flexible versions of the linear shaped charge, these with a lead or high-density foam sheathing and a ductile/flexible lining material, which also is often lead. LSCs are commonly used in the cutting of rolled steel joists (RSJ) and other structural targets, such as in the
controlled demolition of buildings. LSCs are also used to separate the stages of
multistage rockets.
Explosively formed penetrator

The explosively formed penetrator (EFP) also known as the self-forging fragment (SFF), explosively formed projectile (EFP), self-forging projectile (SEFOP), are the products of a shaped charge. An EFP uses the action of the explosive's detonation wave (and to a lesser extent the propulsive effect of its detonation products) to project and deform a plate, dish or cone of ductile metal (such as copper, iron, or tantalum) into a compact high-velocity projectile, slug, rod or jet. This EFP is projected toward the target at about two kilometers per second.
The EFP is relatively unaffected by first-generation
reactive armor and can travel up to perhaps 1000 charge diameters (CD)s before its velocity becomes ineffective at penetrating armor due to aerodynamic drag, or successfully hitting the target becomes a problem. The impact of the EFP normally causes a large-diameter but relatively shallow hole, of, at most, a couple of CDs. If the EFP perforates the armor,
spalling and extensive behind armor effects (BAE, also called behind armor damage, BAD) will occur. The BAE is mainly caused by the high-temperature and high-velocity armor and fragments being injected into the interior space and the blast
overpressure
Overpressure (or blast overpressure) is the pressure caused by a shock wave over and above normal atmospheric pressure. The shock wave may be caused by sonic boom or by explosion, and the resulting overpressure receives particular attention when m ...
caused by this debris. More modern EFP warhead versions, through the use of advanced initiation modes, can also produce long-rods (stretched slugs), multi-slugs and finned rod/slug projectiles. The long-rods are able to penetrate a much greater depth of armor, at some loss to BAE, multi-slugs are better at defeating light or area targets and the finned projectiles are much more accurate.
The use of this warhead type is mainly restricted to lightly armored areas of main battle tanks (MBT) such as the top, belly and rear armored areas. It is well suited for the attack of other less heavily protected armored fighting vehicles (AFV) and in the breaching of material targets (buildings, bunkers, bridge supports, etc.). The newer rod projectiles may be effective against the more heavily armored areas of MBTs. Weapons using the EFP principle have already been used in combat; the "
smart" submunitions in the
CBU-97 cluster bomb used by the US Air Force and Navy in the 2003 Iraq war employed this principle, and the US Army is reportedly experimenting with precision-guided
artillery shells under Project
SADARM (Seek And Destroy ARMor). There are also various other projectile (BONUS, DM 642) and rocket submunitions (Motiv-3M, DM 642) and mines (MIFF, TMRP-6) that use EFP principle. Examples of EFP warheads are US patents 5038683 and US6606951.
Tandem warhead
Some modern anti-tank rockets (
RPG-27,
RPG-29) and missiles (
TOW 2B,
Eryx,
HOT,
MILAN
Milan ( , , Lombard language, Lombard: ; it, Milano ) is a city in northern Italy, capital of Lombardy, and the List of cities in Italy, second-most populous city proper in Italy after Rome. The city proper has a population of about 1.4  ...
) use a
tandem warhead shaped charge, consisting of two separate shaped charges, one in front of the other, typically with some distance between them. TOW-2A was the first to use tandem warheads in the mid-1980s, an aspect of the weapon which the US Army had to reveal under news media and Congressional pressure resulting from the concern that NATO antitank missiles were ineffective against Soviet tanks that were fitted with the new
ERA boxes. The Army revealed that a 40 mm precursor shaped-charge warhead was fitted on the tip of the TOW-2B collapsible probe. Usually, the front charge is somewhat smaller than the rear one, as it is intended primarily to disrupt ERA boxes or tiles. Examples of tandem warheads are US patents 7363862 and US 5561261. The US
Hellfire antiarmor missile is one of the few that have accomplished the complex engineering feat of having two shaped charges of the same diameter stacked in one warhead. Recently, a Russian arms firm revealed a 125mm tank cannon round with two same diameter shaped charges one behind the other, but with the back one offset so its penetration stream will not interfere with the front shaped charge's penetration stream. The reasoning behind both the Hellfire and the Russian 125 mm munitions having tandem same diameter warheads is not to increase penetration, but to increase the
beyond-armour effect.
Voitenko compressor
In 1964 a Soviet scientist proposed that a shaped charge originally developed for piercing thick steel armor be adapted to the task of accelerating shock waves. The resulting device, looking a little like a wind tunnel, is called a Voitenko compressor. The Voitenko compressor initially separates a test gas from a shaped charge with a malleable
steel plate. When the shaped charge detonates, most of its energy is focused on the steel plate, driving it forward and pushing the test gas ahead of it. Ames translated this idea into a self-destroying shock tube. A 66-pound shaped charge accelerated the gas in a 3-cm glass-walled tube 2 meters in length. The velocity of the resulting shock wave was 220,000 feet per second (67 km/s). The apparatus exposed to the detonation was completely destroyed, but not before useful data was extracted. In a typical Voitenko compressor, a shaped charge accelerates
hydrogen
Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-toxic ...
gas which in turn accelerates a thin disk up to about 40 km/s. A slight modification to the Voitenko compressor concept is a super-compressed detonation, a device that uses a compressible liquid or solid fuel in the steel compression chamber instead of a traditional gas mixture. A further extension of this technology is the explosive
diamond anvil cell, utilizing multiple opposed shaped-charge jets projected at a single steel encapsulated fuel, such as hydrogen. The fuels used in these devices, along with the secondary combustion reactions and long blast impulse, produce similar conditions to those encountered in fuel-air and
thermobaric explosives.
Nuclear shaped charges
The proposed
Project Orion nuclear propulsion system would have required the development of
nuclear shaped charges for reaction acceleration of spacecraft. Shaped-charge effects driven by nuclear explosions have been discussed speculatively, but are not known to have been produced in fact. For example, the early nuclear weapons designer
Ted Taylor Ted Taylor may refer to:
*Ted Taylor (physicist) (1925–2004), Theodore Taylor
*Ted Taylor (footballer) (1887–1956), Edward Taylor
*Ted Taylor (ice hockey) (born 1942)
*Ted Taylor (singer) (1934–1987), American R&B and soul singer
See also
*Te ...
was quoted as saying, in the context of shaped charges, ''"A one-kiloton fission device, shaped properly, could make a hole ten feet (3 m) in diameter a thousand feet (305 m) into solid rock."'' Also, a nuclear driven
explosively formed penetrator was apparently proposed for terminal ballistic missile defense in the 1960s.
Examples in the media
*The Future Weapons program of the Discovery channel featured the
Krakatoa, a simple shaped-charge weapon system designed by Alford Technologies for special operations deployment.
The weapon consisted of a simple plastic outer shell, a copper cone and a volume of plastic explosive. This device was effective at penetrating steel plate at a range of several meters.
See also
*
Explosive lens
*
High-explosive squash head
*
M150 Penetration Augmented Munition The M150 Penetration Augmented Munition (PAM) is an explosive device developed for the Special Operations Forces of the United States Army, such as Delta Force. It is designed to destroy large, reinforced concrete structures, such as bridges, and wa ...
References
Further reading
*''Fundamentals of Shaped Charges'', W.P. Walters, J.A. Zukas, John Wiley & Sons Inc., June 1989, .
*''Tactical Missile Warheads'', Joseph Carleone (ed.), Progress in Astronautics and Aeronautics Series (V-155), Published by AIAA, 1993, .
External links
*{{YouTube, 3ZnUZQCeEWw, Shaped charges-Munroe effect explained (Explosions & Shockwaves)
1945 ''Popular Science'' article that at last revealed secrets of shaped-charge weapons; article also includes reprints of 1900 ''Popular Science'' drawings of Professor Munroe's experiments with crude shaped chargesShaped bombs magnify Iraq attacksThe development of the first Hollow charges by the Germans in WWII
Ammunition
Anti-tank weapons
Explosives engineering