A separation process is a method that converts a
mixture
In chemistry, a mixture is a material made up of two or more different chemical substances which can be separated by physical method. It is an impure substance made up of 2 or more elements or compounds mechanically mixed together in any proporti ...
or a
solution of chemical substances into two or more distinct product mixtures, a scientific process of separating two or more substances in order to obtain purity. At least one product mixture from the separation is enriched in one or more of the source mixture's constituents. In some cases, a separation may fully divide the mixture into pure constituents. Separations exploit differences in chemical properties or physical properties (such as size, shape, charge, mass, density, or chemical affinity) between the constituents of a mixture.
Processes are often classified according to the particular properties they exploit to achieve separation. If no single difference can be used to accomplish the desired separation, multiple
operations can often be combined to achieve the desired end. Different processes are also sometimes categorized by their separating agent, i.e. ''mass separating agents'' or ''energy separating agents''.
Mass separating agents operate by addition of material to induce separation like the addition of an anti-solvent to induce precipitation. In contrast, energy-based separations cause separation by heating or cooling as in distillation.
With a few exceptions,
elements or
compounds exist in nature in an impure state. Often these raw materials must go through a separation before they can be put to productive use, making separation techniques essential for the modern industrial economy.
The purpose of separation may be:
* ''analytical'': to identify the size of each fraction of a mixture is attributable to each component without attempting to harvest the fractions.
* ''preparative'': to "prepare" fractions for input into processes that benefit when components are separated.
Separations may be performed on a small scale, as in a
laboratory
A laboratory (; ; colloquially lab) is a facility that provides controlled conditions in which scientific or technological research, experiments, and measurement may be performed. Laboratories are found in a variety of settings such as schools ...
for analytical purposes, or on a large scale, as in a
chemical plant
A chemical plant is an industrial process plant that manufactures (or otherwise processes) chemicals, usually on a large scale. The general objective of a chemical plant is to create new material wealth via the chemical or biological transfor ...
.
Complete and incomplete separation
Some types of separation require complete purification of a certain component. An example is the production of
aluminum
Aluminium (or aluminum in North American English) is a chemical element; it has chemical symbol, symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has ...
metal from
bauxite
Bauxite () is a sedimentary rock with a relatively high aluminium content. It is the world's main source of aluminium and gallium. Bauxite consists mostly of the aluminium minerals gibbsite (), boehmite (γ-AlO(OH)), and diaspore (α-AlO(OH) ...
ore through
electrolysis refining. In contrast, an incomplete separation process may specify an output to consist of a mixture instead of a single pure component. A good example of an incomplete separation technique is
oil refining. Crude oil occurs naturally as a mixture of various
hydrocarbon
In organic chemistry, a hydrocarbon is an organic compound consisting entirely of hydrogen and carbon. Hydrocarbons are examples of group 14 hydrides. Hydrocarbons are generally colourless and Hydrophobe, hydrophobic; their odor is usually fain ...
s and impurities. The refining process splits this mixture into other, more valuable mixtures such as
natural gas
Natural gas (also fossil gas, methane gas, and gas) is a naturally occurring compound of gaseous hydrocarbons, primarily methane (95%), small amounts of higher alkanes, and traces of carbon dioxide and nitrogen, hydrogen sulfide and helium ...
,
gasoline
Gasoline ( North American English) or petrol ( Commonwealth English) is a petrochemical product characterized as a transparent, yellowish, and flammable liquid normally used as a fuel for spark-ignited internal combustion engines. When for ...
and
chemical feedstocks, none of which are pure substances, but each of which must be separated from the raw crude.
In both complete separation and incomplete separation, a series or cascade of separations may be necessary to obtain the desired end products. In the case of oil refining, crude is subjected to a long series of individual
distillation
Distillation, also classical distillation, is the process of separating the component substances of a liquid mixture of two or more chemically discrete substances; the separation process is realized by way of the selective boiling of the mixt ...
steps, each of which produces a different product or
intermediate.
List of separation techniques
*
Centrifugation
Centrifugation is a mechanical process which involves the use of the centrifugal force to separate particles from a solution according to their size, shape, density, medium viscosity and rotor speed. The denser components of the mixture migrate ...
and
cyclonic separation
Cyclonic separation is a method of removing particulates from an air, gas or liquid stream, without the use of air filter, filters, through vortex separation. When removing particulate matter from liquid, a hydrocyclone is used; while from gas, a ...
, separates based on density differences
*
Chelation
Chelation () is a type of bonding of ions and their molecules to metal ions. It involves the formation or presence of two or more separate coordinate bonds between a polydentate (multiple bonded) ligand and a single central metal atom. These l ...
*
Chromatography
In chemical analysis, chromatography is a laboratory technique for the Separation process, separation of a mixture into its components. The mixture is dissolved in a fluid solvent (gas or liquid) called the ''mobile phase'', which carries it ...
separates dissolved substances by different interaction with (i.e., travel through) a material.
**
High-performance liquid chromatography
High-performance liquid chromatography (HPLC), formerly referred to as high-pressure liquid chromatography, is a technique in analytical chemistry used to separate, identify, and quantify specific components in mixtures. The mixtures can origin ...
(HPLC)
**
Thin-layer chromatography (TLC)
**
Countercurrent chromatography
Countercurrent chromatography (CCC, also counter-current chromatography) is a form of liquid–liquid chromatography that uses a liquid Stationary phase (chemistry), stationary phase that is held in place by inertia of the molecules composing the s ...
(CCC)
**
Droplet countercurrent chromatography Droplet countercurrent chromatography (DCCC or DCC) was introduced in 1970 by Tanimura, Pisano, Ito, and Bowman. DCCC is considered to be a form of liquid-liquid separation, which includes countercurrent distribution and countercurrent chromatogra ...
(DCC)
**
Paper chromatography
Paper chromatography is an analytical method used to separate colored chemicals or substances. It can also be used for colorless chemicals that can be located by a stain or other visualisation method after separation. It is now primarily used as ...
**
Ion chromatography
Ion chromatography (or ion-exchange chromatography) is a form of chromatography that separates ions and ionizable polar molecules based on their affinity to the ion exchanger. It works on almost any kind of Charge (chemistry), charged molecule ...
**
Size-exclusion chromatography
Size-exclusion chromatography, also known as molecular sieve chromatography, is a chromatography, chromatographic method in which molecules in Solution (chemistry), solution are separated by their Chemical structure, shape, and in some cases molec ...
(SEC)
**
Affinity chromatography
Affinity chromatography is a method of separating a biomolecule from a mixture, based on a highly specific macromolecular binding interaction between the biomolecule and another substance. The specific type of binding interaction depends on the ...
**
Centrifugal partition chromatography Centrifugal partition chromatography is a special chromatographic technique where both stationary and mobile phase are liquid, and the stationary phase is immobilized by a strong centrifugal force. Centrifugal partition chromatography consists of a ...
**
Gas chromatography
Gas chromatography (GC) is a common type of chromatography used in analytical chemistry for Separation process, separating and analyzing compounds that can be vaporized without Chemical decomposition, decomposition. Typical uses of GC include t ...
and
Inverse gas chromatography
Inverse gas chromatography is a physical characterization analytical technique that is used in the analysis of the surfaces of solids.
Inverse gas chromatography or IGC is a highly sensitive and versatile gas phase technique developed over 40 ye ...
*
Crystallization
Crystallization is a process that leads to solids with highly organized Atom, atoms or Molecule, molecules, i.e. a crystal. The ordered nature of a crystalline solid can be contrasted with amorphous solids in which atoms or molecules lack regu ...
*
Decantation
Decantation is a process for the separation of mixtures of miscible, immiscible liquids or of a liquid and a solid mixture such as a Suspension (chemistry), suspension. The layer closer to the top of the container—the less density, dense of th ...
*
Demister (vapor), removes liquid droplets from gas streams
*
Distillation
Distillation, also classical distillation, is the process of separating the component substances of a liquid mixture of two or more chemically discrete substances; the separation process is realized by way of the selective boiling of the mixt ...
, used for mixtures of liquids with different boiling points
*
Drying
Drying is a mass transfer process consisting of the removal of water or another solvent by evaporation from a solid, semi-solid or liquid. This process is often used as a final production step before selling or packaging products. To be consider ...
, removes liquid from a solid by vaporization or evaporation
*
Electrophoresis
Electrophoresis is the motion of charged dispersed particles or dissolved charged molecules relative to a fluid under the influence of a spatially uniform electric field. As a rule, these are zwitterions with a positive or negative net ch ...
, separates organic molecules based on their different interaction with a
gel under an electric potential (i.e., different travel)
**
Capillary electrophoresis
Capillary electrophoresis (CE) is a family of electrokinetic separation methods performed in submillimeter diameter capillaries and in micro- and nanofluidic channels. Very often, CE refers to capillary zone electrophoresis (CZE), but other electr ...
*
Electrostatic separation, works on the principle of corona discharge, where two plates are placed close together and high voltage is applied. This high voltage is used to separate the ionized particles.
*
Elutriation
*
Evaporation
Evaporation is a type of vaporization that occurs on the Interface (chemistry), surface of a liquid as it changes into the gas phase. A high concentration of the evaporating substance in the surrounding gas significantly slows down evapora ...
*
Extraction
**
Leaching
**
Liquid–liquid extraction
Liquid–liquid extraction, also known as solvent extraction and partitioning, is a method to separate compounds or metal complexes, based on their relative solubility, solubilities in two different Miscibility, immiscible liquids, usually wate ...
**
Solid phase extraction
Solid-phase extraction (SPE) is a solid-liquid extractive technique, by which compounds that are dissolved or suspended in a liquid mixture are separated, isolated or purified, from other compounds in this mixture, according to their physical and ...
**
Supercritical fluid extraction
**
Subcritical fluid extraction
*
Field flow fractionation
*
Filtration
Filtration is a physical separation process that separates solid matter and fluid from a mixture using a ''filter medium'' that has a complex structure through which only the fluid can pass. Solid particles that cannot pass through the filte ...
–
Mesh
Medical Subject Headings (MeSH) is a comprehensive controlled vocabulary for the purpose of indexing journal articles and books in the life sciences. It serves as a thesaurus of index terms that facilitates searching. Created and updated by th ...
, bag and paper filters are used to remove large particulates suspended in fluids (e.g.,
fly ash
Coal combustion products (CCPs), also called coal combustion wastes (CCWs) or coal combustion residuals (CCRs), are byproducts of burning coal. They are categorized in four groups, each based on physical and chemical forms derived from coal combust ...
) while
membrane processes including
microfiltration
Microfiltration is a type of physical filtration process where a contaminated fluid is passed through a special porosity, pore-sized membrane filter to separate microorganisms and suspended particles from process fluid, liquid. It is commonly used ...
,
ultrafiltration
Ultrafiltration (UF) is a variety of membrane filtration in which forces such as pressure or concentration gradients lead to a separation through a semipermeable membrane. Suspended solids and solutes of high molecular weight are retained in t ...
,
nanofiltration
Nanofiltration is a Membrane technology, membrane filtration process that uses nanometer sized pores through which particles smaller than about 1–10 nanometers pass through the membrane. Nanofiltration membranes have pore sizes of about 1–10 n ...
,
reverse osmosis
Reverse osmosis (RO) is a water purification process that uses a partially permeable membrane, semi-permeable membrane to separate water molecules from other substances. RO applies pressure to overcome osmotic pressure that favors even distribu ...
,
dialysis (biochemistry) utilising
synthetic membranes, separates
micrometre
The micrometre (English in the Commonwealth of Nations, Commonwealth English as used by the International Bureau of Weights and Measures; SI symbol: μm) or micrometer (American English), also commonly known by the non-SI term micron, is a uni ...
-sized or smaller species
*
Flocculation
In colloidal chemistry, flocculation is a process by which colloidal particles come out of Suspension (chemistry), suspension to sediment in the form of floc or flake, either spontaneously or due to the addition of a clarifying agent. The actio ...
, separates a solid from a liquid in a colloid, by use of a flocculant, which promotes the solid clumping into flocs
*
Fractional distillation
Fractional distillation is the separation of a mixture into its component parts, or fractions. Chemical compounds are separated by heating them to a temperature at which one or more fractions of the mixture will vaporize. It uses distillation ...
*
Fractional freezing
Fractional freezing is a process used in process engineering and chemistry to separate substances with different melting points. It can be done by partial melting of a solid, for example in zone refining of silicon or metals
A metal ( ...
*
Magnetic separation
Magnetic separation is the process of separating components of mixtures by using a magnet to attract magnetic substances. The process that is used for magnetic separation separates non-magnetic substances from those which are magnetic. This techniq ...
*
Oil-water separation, gravimetrically separates suspended oil droplets from waste water in
oil refineries
An oil refinery or petroleum refinery is an industrial process plant where petroleum (crude oil) is transformed and refined into products such as gasoline (petrol), diesel fuel, asphalt base, fuel oils, heating oil, kerosene, liquefied pet ...
,
petrochemical
Petrochemicals (sometimes abbreviated as petchems) are the chemical products obtained from petroleum by refining. Some chemical compounds made from petroleum are also obtained from other fossil fuels, such as coal or natural gas, or renewable s ...
and
chemical plant
A chemical plant is an industrial process plant that manufactures (or otherwise processes) chemicals, usually on a large scale. The general objective of a chemical plant is to create new material wealth via the chemical or biological transfor ...
s,
natural gas processing
Nature is an inherent character or constitution, particularly of the ecosphere or the universe as a whole. In this general sense nature refers to the laws, elements and phenomena of the physical world, including life. Although humans are part ...
plants and similar industries
*
Precipitation
In meteorology, precipitation is any product of the condensation of atmospheric water vapor that falls from clouds due to gravitational pull. The main forms of precipitation include drizzle, rain, rain and snow mixed ("sleet" in Commonwe ...
*
Recrystallization
*
Scrubbing, separation of particulates (solids) or gases from a gas stream using liquid.
*
Sedimentation
Sedimentation is the deposition of sediments. It takes place when particles in suspension settle out of the fluid in which they are entrained and come to rest against a barrier. This is due to their motion through the fluid in response to th ...
, separates using vocal density pressure differences
**
Gravity separation
*
Sieving
*
Sponge
Sponges or sea sponges are primarily marine invertebrates of the animal phylum Porifera (; meaning 'pore bearer'), a basal clade and a sister taxon of the diploblasts. They are sessile filter feeders that are bound to the seabed, and a ...
, adhesion of atoms, ions or molecules of gas, liquid, or dissolved solids to a surface
*
Stripping
*
Sublimation
*
Vapor–liquid separation, separates by gravity, based on the Souders–Brown equation
*
Winnowing
Winnowing is a process by which chaff is separated from grain. It can also be used to remove pests from stored grain. Winnowing usually follows threshing in grain preparation. In its simplest form, it involves throwing the mixture into the ...
*
Zone refining
See also
*
*
Chemical process
In a scientific sense, a chemical process is a method or means of somehow changing one or more chemicals or chemical compounds. Such a chemical process can occur by itself or be caused by an outside force, and involves a chemical reaction of som ...
– A method or means of somehow changing one or more
chemicals
A chemical substance is a unique form of matter with constant chemical composition and characteristic properties. Chemical substances may take the form of a single element or chemical compounds. If two or more chemical substances can be combin ...
or
chemical compounds
A chemical compound is a chemical substance composed of many identical molecules (or molecular entities) containing atoms from more than one chemical element held together by chemical bonds. A molecule consisting of atoms of only one element ...
.
*
*
*
References
Further reading
*
External links
Separation of Mixtures Using Different Techniques, instructions for performing classroom experiments
Separation of Components of a Mixture, instructions for performing classroom experiments
{{Authority control
Analytical chemistry
Unit operations
Separation processes