In
optical disc
An optical disc is a flat, usuallyNon-circular optical discs exist for fashion purposes; see shaped compact disc. disc-shaped object that stores information in the form of physical variations on its surface that can be read with the aid o ...
manufacturing, replication is the process of producing discs via methods that do not involve "burning" blank
CD,
DVD or other discs; the latter is known as
duplication.
The replication of optical discs involves:
# the creation of a
glass
Glass is an amorphous (non-crystalline solid, non-crystalline) solid. Because it is often transparency and translucency, transparent and chemically inert, glass has found widespread practical, technological, and decorative use in window pane ...
master from a client original master.
# the creation of a
nickel
Nickel is a chemical element; it has symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive, but large pieces are slo ...
stamper from that glass master.
# the
injection molding of clear optical-grade
polycarbonate
Polycarbonates (PC) are a group of thermoplastic polymers containing carbonate ester, carbonate groups in their chemical structures. Polycarbonates used in engineering are strong, toughness, tough materials, and some grades are optically transp ...
substrates (clear discs) from that stamper.
# the
metallizing and
lacquer
Lacquer is a type of hard and usually shiny coating or finish applied to materials such as wood or metal. It is most often made from resin extracted from trees and waxes and has been in use since antiquity.
Asian lacquerware, which may be c ...
ing of those substrates to produce compact discs and DVDs.
References
* Bennett, Hugh. " The Demise of Low-Run CD Replication." ''EMedia Professional'' Aug 1999.
How compact discs are made -- Explained by a layman for the laymenKevin McCormick
120 mm discs
{{compu-storage-stub