A release liner or ''release paper'', also called a ''backing liner'', is a paper or plastic-based film sheet (usually applied during the manufacturing process) used to prevent a sticky surface from prematurely adhering. It is coated on one or both sides with a release agent, which provides a release effect against any type of a sticky material such as an adhesive or a mastic. Release liners are available in different colors, with or without printing under the low surface energy coating or on the backside of the liner. ''Release'' is separation of the liner from a sticky material; ''liner'' is the carrier for the release agent.

Industry segmentation

Globally there are between 400 and 500 companies involved in making or dealing with release liner products on an industrial scale. In general there are two types of companies which are manufacturing release liner.

Liner producer

Commercial coating companies deal with a lot of different end uses of this industry. They provide unique solutions to their customers, based on a wide variety of substrates and an endless combination of release agents with specialized properties. Commercial coaters usually do not make finished products, just the release liner itself and then their customers will coat a sticky material on this liner and then apply the end product to it.

In-house producer

An in-house producer makes the release liner and uses it internally to manufacture the final product. In-house producers are typically focused on a very narrow range of products e.g. labels or tapes. They use a limited amount of substrates and release materials, which are specialized for their end applications.

Liner materials

As ''liner'' material, the industry is using a wide variety of so-called substrates, which are the carrier materials of the release agent and which is needed to transport a sticky material from the manufacturer to an industrial or private end user. Typical liner materials are:

Paper

# SCK - Super calendered Kraft paper, typically used for labels in the USA # Glassine - Is also a SCK paper but typically with a polyvinyl alcohol (PVOH) top coat, typically used for labels in Europe # CCK - Clay coated Kraft paper or also just called coated paper # MFK - Machine finished Kraft paper, which is the paper as it comes from a standard paper machine # MG - Machine glazed paper which is a paper which has been glazed, e.g. on a Yankee cylinder of a paper machine

Plastic film

# BO-PET: a PET film (biaxially oriented) is a very high temperature resistant and tough film liner # BOPP: a biaxially oriented

polypropylene Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications. It is produced via chain-growth polymerization from the monomer Propene, propylene. Polypropylene belongs to the group of polyolefin ...

(PP) film # Other

polyolefin A polyolefin is a type of polymer with the general formula (CH2CHR)n where R is an alkyl group. They are usually derived from a small set of simple olefins (alkenes). Dominant in a commercial sense are polyethylene and polypropylene. More speciali ...

s: typically made out of high density polyethylene (HDPE), low density polyethylene (LDPE), PP plastic resins Plastic films in general are made out of plastic resins by a plastics extrusion process and can be made out of one single type of plastic material, a blend of different plastic materials or multilayered coextrusions. Providing them with unique and adjusted features for the application that they are targeted for.

Others

* Poly coated Kraft papers, which are typically MFK papers which have a polyolefin coating on one or both sides, to make them very smooth, moisture resistant and dimensionally stable. * Poly coated BO-PET film, which is a BO-PET film that has been coated on both sides with a polyolefin material. This way the tough and dimensionally stable PET film is combined with cheap polyolefin resin which makes the film a better carrier web for specialty applications.

Release agents

Commonly used release agents for release liner can be crosslinkable

silicone In Organosilicon chemistry, organosilicon and polymer chemistry, a silicone or polysiloxane is a polymer composed of repeating units of siloxane (, where R = Organyl group, organic group). They are typically colorless oils or elastomer, rubber ...

, other coatings, and materials that have a low surface energy.

Applications

There are probably hundreds of different applications, where release liner materials are being used. Such as * Pressure-sensitive

label A label (as distinct from signage) is a piece of paper, plastic film, cloth, metal, or other material affixed to a container or product. Labels are most often affixed to packaging and containers using an adhesive, or sewing when affix ...

s * Pressure-sensitive tape * Self-adhesive plastic sheet * Embossed release paper known as casting paper is used in the manufacture of textured materials, including bicast leather and

artificial leather Artificial leather, also called synthetic leather, is a material intended to substitute for leather in upholstery, clothing, footwear, and other uses where a leather-like finish is desired but the actual material is cost prohibitive or unsuitab ...

Die Cut vs Kiss Cut Stickers
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References

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