Hydrogen damage is the generic name given to a large number of

metal A metal (from ancient Greek, Greek μέταλλον ''métallon'', "mine, quarry, metal") is a material that, when freshly prepared, polished, or fractured, shows a lustrous appearance, and conducts electrical resistivity and conductivity, e ...

degradation processes due to interaction with

hydrogen Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-to ...

atoms. Note that molecular gaseous hydrogen does not have the same effect as atoms or ions released into solid solution in the metal.

Creation of internal defects

Carbon steels exposed to hydrogen at high temperatures experience high temperature hydrogen attack which leads to internal

decarburization Decarburization (or decarbonization) is the process of decreasing carbon content, which is the opposite of carburization. The term is typically used in metallurgy, describing the decrease of the content of carbon in metals (usually steel). Decar ...

and weakening.

Blistering

Atomic hydrogen diffusing through metals may collect at internal defects like inclusions and laminations and form molecular hydrogen. High pressures may be built up at such locations due to continued absorption of hydrogen leading to blister formation, growth and eventual bursting of the blister. Such hydrogen induced blister cracking has been observed in steels, aluminium alloys, titanium alloys and nuclear structural materials. Metals with low hydrogen solubility (such as tungsten) are more susceptible to blister formation. While in metals with high hydrogen solubility like vanadium, hydrogen prefers to induce stable metal-hydrides instead of bubbles or blisters.

Shatter cracks, flakes, fish-eyes and micro perforations

Flakes and shatter cracks are internal fissures seen in large forgings. Hydrogen picked up during melting and casting segregates at internal voids and discontinuities and produces these defects during forging. Fish-eyes are bright patches named for their appearance seen on fracture surfaces, generally of weldments. Hydrogen enters the metal during fusion-welding and produces this defect during subsequent stressing. Steel containment vessels exposed to extremely high hydrogen pressures develop small fissures or micro perforations through which fluids may leak.

Loss in tensile ductility

Hydrogen lowers tensile ductility in many materials. In ductile materials, like austenitic stainless steels and aluminium alloys, no marked embrittlement may occur, but may exhibit significant lowering in tensile ductility (% elongation or % reduction in area) in tensile tests.

Control of hydrogen damage

The best method of controlling hydrogen damage is to control contact between the metal and hydrogen. Many steps can be taken to reduce the entry of hydrogen into metals during critical operations like melting; casting; working (rolling, forging, etc.); welding; and surface preparation, like chemical cleaning, electroplating, and corrosion during their service life. Control of the environment and metallurgical control of the material to decrease its susceptibility to hydrogen are the two major approaches to reduce hydrogen damage.

Detection of hydrogen damage

There are various methods of adequately identifying and monitoring hydrogen damage, including

ultrasonic echo attenuation Ultrasonic testing (UT) is a family of non-destructive testing techniques based on the propagation of ultrasonic waves in the object or material tested. In most common UT applications, very short ultrasonic pulse-waves with center frequencies ...

method, amplitude-based

backscatter In physics, backscatter (or backscattering) is the reflection of waves, particles, or signals back to the direction from which they came. It is usually a diffuse reflection due to scattering, as opposed to specular reflection as from a mirror, a ...

, velocity ratio, creeping waves/time-of-flight measurement, pitch-catch mode shear wave velocity, advanced ultrasonic backscatter techniques (AUBT), time of flight diffraction (TOFD), thickness mapping and in-situ

metallography Metallography is the study of the physical structure and components of metals, by using microscopy. Ceramic and polymeric materials may also be prepared using metallographic techniques, hence the terms ceramography, plastography and, collect ...

– replicas.The Australian Institute for Non Destructive Testing (AINDT)
Detection and Quantification of Hydrogen Damage
/ref> For hydrogen damage, the backscatter technique is used to detect affected areas in the material. To cross-check and confirm the findings of the backscatter measurement, the velocity ratio measurement technique is used. For the detection of

micro Micro may refer to: Measurement * micro- (μ), a metric prefix denoting a factor of 10−6 Places * Micro, North Carolina, town in U.S. People * DJ Micro, (born Michael Marsicano) an American trance DJ and producer * Chii Tomiya (都宮ち ...

and

macro cracks Macro (or MACRO) may refer to: Science and technology * Macroscopic, subjects visible to the eye * Macro photography, a type of close-up photography * Image macro, a picture with text superimposed * Monopole, Astrophysics and Cosmic Ray Observat ...

, time of flight diffraction is a suitable method to use.

References

{{DEFAULTSORT:Hydrogen Damage Corrosion Hydrogen