History Of Chemical Engineering
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Chemical engineering Chemical engineering is an engineering field which deals with the study of the operation and design of chemical plants as well as methods of improving production. Chemical engineers develop economical commercial processes to convert raw materials ...
is a discipline that was developed out of those practicing "industrial chemistry" in the late 19th century. Before the
Industrial Revolution The Industrial Revolution, sometimes divided into the First Industrial Revolution and Second Industrial Revolution, was a transitional period of the global economy toward more widespread, efficient and stable manufacturing processes, succee ...
(18th century), industrial chemicals and other consumer products such as soap were mainly produced through
batch processing Computerized batch processing is a method of running software programs called jobs in batches automatically. While users are required to submit the jobs, no other interaction by the user is required to process the batch. Batches may automatically ...
. Batch processing is labour-intensive and individuals mix predetermined amounts of ingredients in a vessel, heat, cool or pressurize the mixture for a predetermined length of time. The product may then be isolated, purified and tested to achieve a saleable product. Batch processes are still performed today on higher value products, such as pharmaceutical intermediates, specialty and formulated products such as perfumes and paints, or in food manufacture such as pure maple syrups, where a profit can still be made despite batch methods being slower and inefficient in terms of labour and equipment usage. Due to the application of Chemical Engineering techniques during manufacturing process development, larger volume
chemicals A chemical substance is a unique form of matter with constant chemical composition and characteristic properties. Chemical substances may take the form of a single element or chemical compounds. If two or more chemical substances can be combin ...
are now produced through
continuous Continuity or continuous may refer to: Mathematics * Continuity (mathematics), the opposing concept to discreteness; common examples include ** Continuous probability distribution or random variable in probability and statistics ** Continuous ...
"assembly line"
chemical process In a scientific sense, a chemical process is a method or means of somehow changing one or more chemicals or chemical compounds. Such a chemical process can occur by itself or be caused by an outside force, and involves a chemical reaction of som ...
es. The
Industrial Revolution The Industrial Revolution, sometimes divided into the First Industrial Revolution and Second Industrial Revolution, was a transitional period of the global economy toward more widespread, efficient and stable manufacturing processes, succee ...
was when a shift from batch to more continuous processing began to occur. Today
commodity chemicals Commodity chemicals (or bulk commodities or bulk chemicals) are a group of chemicals that are made on a very large scale to satisfy global markets. The average prices of commodity chemicals are regularly published in the chemical trade magazines an ...
and
petrochemicals Petrochemicals (sometimes abbreviated as petchems) are the chemical products obtained from petroleum by refining. Some chemical compounds made from petroleum are also obtained from other fossil fuels, such as coal or natural gas, or renewable so ...
are predominantly made using continuous manufacturing processes whereas
speciality chemicals Specialty chemicals (also called specialties or effect chemicals) are particular chemical products that provide a wide variety of effects on which many other industry sectors rely. Some of the categories of speciality chemicals are adhesives, agri ...
,
fine chemicals In chemistry, fine chemicals are complex, single, pure chemical substances, produced in limited quantities in multipurpose plants by multistep batch chemical or biotechnological processes. They are described by exacting specifications, used f ...
and
pharmaceuticals Medication (also called medicament, medicine, pharmaceutical drug, medicinal product, medicinal drug or simply drug) is a drug used to diagnose, cure, treat, or prevent disease. Drug therapy ( pharmacotherapy) is an important part of the ...
are made using batch processes.


Origin

The Industrial Revolution led to an unprecedented escalation in demand, both with regard to quantity and quality, for bulk chemicals such as
soda ash Sodium carbonate (also known as washing soda, soda ash, sal soda, and soda crystals) is the inorganic compound with the formula and its various hydrates. All forms are white, odourless, water-soluble salts that yield alkaline solutions in water ...
. This meant two things: one, the size of the activity and the efficiency of operation had to be enlarged, and two, serious alternatives to batch processing, such as continuous operation, had to be examined.


The first chemical engineer

Industrial chemistry was being practiced in the 1800s, and its study at British universities began with the publication by Friedrich Ludwig Knapp,
Edmund Ronalds Edmund Ronalds FCS FRSE (18 June 1819 – 9 September 1889) was an English academic and industrial chemist.  He was co-author of a seminal series of books on chemical technology that helped begin university teaching of chemical applications for ...
and Thomas Richardson of the important book ''Chemical Technology'' in 1848. By the 1880s the engineering elements required to control chemical processes were being recognized as a distinct professional activity. Chemical engineering was first established as a profession in the United Kingdom after the first chemical engineering course was given at the University of Manchester in 1887 by George E. Davis in the form of twelve lectures covering various aspects of industrial chemical practice. As a consequence George E. Davis is regarded as the world's first chemical engineer. Today, chemical engineering is a highly regarded profession. Chemical engineers with experience can become licensed Professional Engineers in the United States, aided by the
National Society of Professional Engineers The National Society of Professional Engineers (abbreviate as NSPE) is a professional association representing licensed professional engineers in the United States. NSPE is the recognized voice and advocate of licensed Professional Engineers repr ...
, or gain "Chartered" chemical-engineer status through the UK-based
Institution of Chemical Engineers The Institution of Chemical Engineers (IChemE) is a global professional engineering institution with 30,000 members in 114 countries. It was founded in 1922 and awarded a Royal Charter in 1957. The Institution has offices in Rugby, Warwickshire, ...
.


Professional associations

In 1880, the first attempt was made to form a ''Society of Chemical Engineers'' in London. This eventually resulted in the formation of the
Society of Chemical Industry The Society of Chemical Industry (SCI) is a learned society set up in 1881 "to further the application of chemistry and related sciences for the public benefit". Offices The society's headquarters is in Belgrave Square, London. There are semi-in ...
in 1881. The
American Institute of Chemical Engineers The American Institute of Chemical Engineers (AIChE) is a professional organization for chemical engineers. AIChE was established in 1908 to distinguish chemical engineers as professionals independent of chemists and mechanical engineers. Curr ...
(AIChE) was founded in 1908, and the UK
Institution of Chemical Engineers The Institution of Chemical Engineers (IChemE) is a global professional engineering institution with 30,000 members in 114 countries. It was founded in 1922 and awarded a Royal Charter in 1957. The Institution has offices in Rugby, Warwickshire, ...
(IChemE) in 1922.W. F. Furter (1980) A Century of Chemical Engineering, Plenum Press (NY & London) These both now have substantial international membership. Some other countries now have chemical engineering societies or sections within chemical or engineering societies, but the AIChE, IChemE and IiChE remain the major ones in numbers and international spread: they are both open to suitably qualified professionals or students of chemical engineering anywhere in the world.


Definitions

For the other established branches of engineering, there were ready associations in the public's mind:
Mechanical Engineering Mechanical engineering is the study of physical machines and mechanism (engineering), mechanisms that may involve force and movement. It is an engineering branch that combines engineering physics and engineering mathematics, mathematics principl ...
meant machines,
Electrical Engineering Electrical engineering is an engineering discipline concerned with the study, design, and application of equipment, devices, and systems that use electricity, electronics, and electromagnetism. It emerged as an identifiable occupation in the l ...
meant circuitry, and
Civil Engineering Civil engineering is a regulation and licensure in engineering, professional engineering discipline that deals with the design, construction, and maintenance of the physical and naturally built environment, including public works such as roads ...
meant structures. Chemical engineering came to mean chemicals production.


Unit operation

Arthur Dehon Little is credited with the approach chemical engineers to this day take: process-oriented rather than product-oriented analysis and design. The concept of unit operations was developed to emphasize the underlying similarity among seemingly different chemical productions. For example, the principles are the same whether one is concerned about separating alcohol from water in a fermenter, or separating gasoline from diesel in a refinery, as long as the basis of separation is generation of a vapor of a different composition from the liquid. Therefore, such separation processes can be studied together as a unit operation, in this case called
distillation Distillation, also classical distillation, is the process of separating the component substances of a liquid mixture of two or more chemically discrete substances; the separation process is realized by way of the selective boiling of the mixt ...
.


Unit processes

In the early part of the last century, a parallel concept called
Unit Processes A unit process is one or more grouped unit operations in a manufacturing system that can be defined and separated from others. In life-cycle assessment (LCA) and ISO 14040, a unit process is defined as "smallest element considered in the life cycle ...
was used to classify reactive processes. Thus
oxidation Redox ( , , reduction–oxidation or oxidation–reduction) is a type of chemical reaction in which the oxidation states of the reactants change. Oxidation is the loss of electrons or an increase in the oxidation state, while reduction is ...
s, reductions,
alkylation Alkylation is a chemical reaction that entails transfer of an alkyl group. The alkyl group may be transferred as an alkyl carbocation, a free radical, a carbanion, or a carbene (or their equivalents). Alkylating agents are reagents for effecting al ...
s, etc. formed separate unit processes and were studied as such. This was natural considering the close affinity of chemical engineering to industrial chemistry at its inception. Gradually however, the subject of
chemical reaction engineering Chemical reaction engineering (reaction engineering or reactor engineering) is a specialty in chemical engineering or industrial chemistry dealing with chemical reactors. Frequently the term relates specifically to catalytic reaction systems wh ...
has largely replaced the unit process concept. This subject looks at the entire body of chemical reactions as having a personality of its own, independent of the particular chemical species or chemical bonds involved. The latter does contribute to this personality in no small measure, but to design and operate chemical reactors, a knowledge of characteristics such as rate behaviour,
thermodynamics Thermodynamics is a branch of physics that deals with heat, Work (thermodynamics), work, and temperature, and their relation to energy, entropy, and the physical properties of matter and radiation. The behavior of these quantities is governed b ...
, single or multiphase nature, etc. are more important. The emergence of chemical reaction engineering as a discipline signaled the severance of the umbilical cord connecting chemical engineering to industrial chemistry and cemented the unique character of the discipline.


See also

* George E. Davis *
Chemical Industry The chemical industry comprises the companies and other organizations that develop and produce industrial, specialty and other chemicals. Central to the modern world economy, the chemical industry converts raw materials ( oil, natural gas, air, ...
*
Chemical plant A chemical plant is an industrial process plant that manufactures (or otherwise processes) chemicals, usually on a large scale. The general objective of a chemical plant is to create new material wealth via the chemical or biological transfor ...
*
commodity chemicals Commodity chemicals (or bulk commodities or bulk chemicals) are a group of chemicals that are made on a very large scale to satisfy global markets. The average prices of commodity chemicals are regularly published in the chemical trade magazines an ...
*
speciality chemicals Specialty chemicals (also called specialties or effect chemicals) are particular chemical products that provide a wide variety of effects on which many other industry sectors rely. Some of the categories of speciality chemicals are adhesives, agri ...
*
fine chemicals In chemistry, fine chemicals are complex, single, pure chemical substances, produced in limited quantities in multipurpose plants by multistep batch chemical or biotechnological processes. They are described by exacting specifications, used f ...
*
Institution of Chemical Engineers The Institution of Chemical Engineers (IChemE) is a global professional engineering institution with 30,000 members in 114 countries. It was founded in 1922 and awarded a Royal Charter in 1957. The Institution has offices in Rugby, Warwickshire, ...
*
Northeast of England Process Industry Cluster The North East of England Process Industry Cluster (NEPIC) is an economic cluster developed in accordance with Michael Porter's theories and strategies regarding industrial clusters. The chemistry-using sectors in North East England, where mor ...


References


Further reading

*William Furter (ed) (1982) ''A Century of Chemical Engineering'', Plenum Press (New York) *Colin Divall & Sean F. Johnston (2000) ''Scaling Up; The Institution of Chemical Engineers and the Rise of a New Profession'', Kluwer Academic (Dordrecht, Netherlands) *


External links


"History of ChEn: Struggle for Survival"
(from www.stevens-tech.edu) {{DEFAULTSORT:History Of Chemical Engineering Chemical engineering History of the chemical industry