Gear shaper
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A gear shaper is a
machine tool A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, Boring (manufacturing), boring, grinding (abrasive cutting), grinding, shearing, or other forms of deformations. Machine tools employ some s ...
for cutting the teeth of internal or external gears, it is a specialised application of the more general
shaper In machining, a shaper is a type of machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear toolpath. Its cut is analogous to that of a lathe, except that it is (archetypally) line ...
machine. The name shaper relates to the fact that the cutter engages the part on the forward stroke and pulls away from the part on the return stroke, just like the clapper box on a planer shaper.Woodbury, Robert S. ''Studies in the history of machine'' ''tools''. Cambridge, Mass. :M.I.T. Press, 1972 The cutting tool is also gear shaped having the same pitch as the gear to be cut. However number of cutting teeth must be less than that of the gear to be cut for internal gears. For external gears the number of teeth on the cutter is limited only by the size of the shaping machine. The principal motions involved in rotary gear shaper cutting are of the following : # ''Cutting Stroke'': The downward linear motion of the cutter spindle together with the cutter . # ''Return Stroke'': The upward linear travel of the spindle and cutter to withdraw the cutter to its starting position. # ''Indexing Motion'': Slow speed continuous rotation of the cutter spindle and work spindle to provide circular feed, the two speeds being regulated through the change gears such that against each rotation of the cutter the gear blank revolves through n/N revolution, where "n" is the number of teeth of the cutter, and "N" is the number of teeth to be cut on the blank. # ''Completion of Cutting Operation'': The indexing and reciprocating motions continue until the required number of teeth to the required depth are cut all along the periphery of the gear blank.


References


See also

* Hobbing *
Milling (machining) Milling is the process of machining using rotary Milling cutter, cutters to remove material by advancing a cutter into a workpiece. This may be done by varying directions on one or several axes, cutter head speed, and pressure. Milling covers a w ...
Gears Machining {{Metalworking-stub