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A gate valve, also known as a sluice valve, is a
valve A valve is a device or natural object that regulates, directs or controls the flow of a fluid (gases, liquids, fluidized solids, or slurries) by opening, closing, or partially obstructing various passageways. Valves are technically fitting ...
that opens by lifting a barrier (gate) out of the path of the
fluid In physics, a fluid is a liquid, gas, or other material that continuously deforms (''flows'') under an applied shear stress, or external force. They have zero shear modulus, or, in simpler terms, are substances which cannot resist any shear ...
. Gate valves require very little space along the pipe axis and hardly restrict the flow of fluid when the gate is fully opened. The gate faces can be parallel but are most commonly wedge-shaped (in order to be able to apply pressure on the sealing surface).


Typical use

Gate valves are used to shut off the flow of liquids rather than for flow regulation, which is frequently done with a globe valve. When fully open, the typical gate valve has no obstruction in the flow path, resulting in very low flow resistance. The size of the open flow path generally varies in a nonlinear manner as the gate is moved. This means that the flow rate does not change evenly with stem travel. Depending on the construction, a partially open gate can vibrate from the fluid flow. Gate valves are mostly used with larger pipe diameters (from 2" to the largest pipelines) since they are less complex to construct than other types of valves in large sizes. At high pressures, friction can become a problem. As the gate is pushed against its guiding rail by the pressure of the medium, it becomes harder to operate the valve. Large gate valves are sometimes fitted with a bypass controlled by a smaller valve to be able to reduce the pressure before operating the gate valve itself. Gate valves without an extra sealing ring on the gate or the seat are used in applications where minor leaking of the valve is not an issue, such as heating circuits or sewer pipes.


Valve construction

Common gate valves are actuated by a threaded stem that connects the actuator (e.g. handwheel or motor) to the gate. They are characterised as having either a rising or a nonrising stem, depending on which end of the stem is threaded. Rising stems are fixed to the gate and rise and lower together as the valve is operated, providing a visual indication of valve position. The actuator is attached to a nut that is rotated around the threaded stem to move it. Nonrising stem valves are fixed to, and rotate with, the actuator, and are threaded into the gate. They may have a pointer threaded onto the stem to indicate valve position, since the gate's motion is concealed inside the valve. Nonrising stems are used where vertical space is limited. Gate valves may have flanged ends drilled according to pipeline-compatible flange dimensional standards. Gate valves are typically constructed from
cast iron Cast iron is a class of iron– carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its color when fractured: white cast iron has carbide impuri ...
, cast carbon steel, ductile iron,
gunmetal Gun metal, also known as red brass in the United States, is a type of bronze; an alloy of copper, tin and zinc. Proportions vary but 88% copper, 8–10% tin, and 2–4% zinc is an approximation. Originally used chiefly for making guns, it has ...
,
stainless steel Stainless steel is an alloy of iron that is resistant to rusting and corrosion. It contains at least 11% chromium and may contain elements such as carbon, other nonmetals and metals to obtain other desired properties. Stainless steel's r ...
, alloy steels, and forged steels. All-metal gate valves are used in
ultra-high vacuum Ultra-high vacuum (UHV) is the vacuum regime characterised by pressures lower than about . UHV conditions are created by pumping the gas out of a UHV chamber. At these low pressures the mean free path of a gas molecule is greater than approximatel ...
chambers to isolate regions of the chamber.


Bonnet

Bonnets provide leakproof closure for the valve body. Gate valves may have a screw-in, union, or bolted bonnet. A screw-in bonnet is the simplest, offering a durable, pressure-tight seal. A union bonnet is suitable for applications requiring frequent inspection and cleaning. It also gives the body added strength. A bolted bonnet is used for larger valves and higher pressure applications.


Pressure seal bonnet

Another type of bonnet construction in a gate valve is pressure seal bonnet. This construction is adopted for valves for high pressure service, typically in excess of 2250 psi (15
MPa MPA or mPa may refer to: Academia Academic degrees * Master of Performing Arts * Master of Professional Accountancy * Master of Public Administration * Master of Public Affairs Schools * Mesa Preparatory Academy * Morgan Park Academy * Mou ...
). The unique feature of the pressure seal bonnet is that the bonnet ends in a downward-facing cup that fits inside the body of the valve. As the internal pressure in the valve increases, the sides of the cup are forced outward. improving the body-bonnet seal. Other constructions where the seal is provided by external clamping pressure tend to create leaks in the body-bonnet joint.


Knife gate valve

For plastic solids and high-viscosity slurries such as paper pulp, a specialty valve known as a knife gate valve is used to cut through the material to stop the flow. A knife gate valve is usually not wedge shaped and has a tapered knife-like edge on its lower surface.


Images

File:Valve.jpg, A 2″ stainless steel gate valve with flanged ends. Bolts connect the lower valve body with the upper “bonnet”. Visible threads on the valve stem protruding above the handwheel show that this is a rising-stem valve. File:Inconel gate valve--The-Alloy-Valve-Stockist.JPG, Inconel gate valve casting File:Cryogenic-gate-valve-The-Alloy-Valve-Stockist.JPG, Cryogenic 254 SMO gate valve File:Cryogenic-stainless-steel-gate-valve-The-Alloy-Valve-Stockist.JPG, Cryogenic super duplex gate valve frozen up during operation File:Valve-nuts-bolts-The-Alloy-Valve-Stockist.jpg, Nuts and bolts for incoloy valves File:MunicipalGateValve.JPG, Gate valve being installed on a new water service to a
fire hydrant A fire hydrant, waterplug, or firecock (archaic) is a connection point by which firefighters can tap into a water supply. It is a component of active fire protection. Underground fire hydrants have been used in Europe and Asia since at least t ...
. The valve material is ductile iron. File:Gatevalve.ogg, Gate valves


See also

*
Ball valve A ball valve is a flow control device which uses a hollow, perforated and pivoting ball to control fluid flowing through it. It is open when the ball's hole is in line with the flow inlet and closed when it is pivoted 90-degrees by the valve ...
* Blast gate *
Butterfly valve A butterfly valve is a valve that isolates or regulates the flow of a fluid. The closing mechanism is a disk that rotates. Principle of operation Operation is similar to that of a ball valve, which allows for quick shut off. Butterfly valves ...
*
Control valve A control valve is a valve used to control fluid flow by varying the size of the flow passage as directed by a signal from a controller. This enables the direct control of flow rate and the consequential control of process quantities such as pressu ...
* Diaphragm valve * Globe valve *
Needle valve A needle valve is a type of valve with a small port and a threaded, needle-shaped plunger. It allows precise regulation of flow, although it is generally only capable of relatively low flow rates. Construction and operation An instrument ne ...
*
Process flow diagram A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between ''major'' equipment of a plant facility and does ...
*
Piping and instrumentation diagram A piping and instrumentation diagram (P&ID or PID) is a detailed diagram in the process industry which shows the piping and process equipment together with the instrumentation and control devices. Superordinate to the P&ID is the process flow di ...


References

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