Purpose
A fixture's primary purpose is to create a secure mounting point for a workpiece, allowing for support during operation and increased accuracy, precision, reliability, and interchangeability in the finished parts. It also serves to reduce working time by allowing quick set-up, and by smoothing the transition from part to part. It frequently reduces the complexity of a process, allowing for unskilled workers to perform it and effectively transferring the skill of theDesign
Fixtures should be designed with economics in mind; the purpose of these devices is often to reduce costs, and so they should be designed in such a way that the cost reduction outweighs the cost of implementing the fixture. It is usually better, from an economic standpoint, for a fixture to result in a small cost reduction for a process in constant use, than for a large cost reduction for a process used only occasionally. Most fixtures have a solid component, affixed to the floor or to the body of the machine and considered immovable relative to the motion of the machining bit, and one or more movable components known as clamps. These clamps (which may be operated by many different mechanical means) allow workpieces to be easily placed in the machine or removed, and yet stay secure during operation. Many are also adjustable, allowing for workpieces of different sizes to be used for different operations. Fixtures must be designed such that the pressure or motion of the machining operation (usually known as the feed) is directed primarily against the solid component of the fixture. This reduces the likelihood that the fixture will fail, interrupting the operation and potentially causing damage to infrastructure, components, or operators. Fixtures may also be designed for very general or simple uses. These multi-use fixtures tend to be very simple themselves, often relying on the precision and ingenuity of the operator, as well as surfaces and components already present in the workshop, to provide the same benefits of a specially-designed fixture. Examples include workshopLocation
Locating components ensure the ''geometrical stability'' of the workpiece. They make sure that the workpiece rests in the correct position and orientation for the operation by addressing and impeding all theSupport
In designing the locating parts of a fixture, only the ''direction'' of forces applied by the operation are considered, and not their ''magnitude''. Locating parts technically support the workpiece, but do not take into account the strength of forces applied by the process and so are usually inadequate to actually secure the workpiece during operation. For this purpose, support components are used. To secure workpieces and prevent motion during operation, support components primarily use two techniques: positive stops and friction. A positive stop is any immovable component (such as a solid surface or pin) that, by its placement, physically impedes the motion of the workpiece. Support components are more likely to be adjustable than locating components, and normally do not press tightly on the workpiece or provide absolute location. Support components usually bear the brunt of the forces delivered during the operation. To reduce the chances of failure, support components are usually not also designed as clamps. For example: 2 heavy metal parts are to be joined with screws and arc welding. Using a fixture will help secure the two separate parts in a designated area for the craftsman to complete the job easily & without the risk of injury.Types of fixtures
Fixtures are usually classified according to the machine for which they were designed. The most common two are '' milling fixtures'' and ''Milling fixtures
Milling operations tend to involve large, straight cuts that produce many chips and involve varying force. Locating and supporting areas must usually be large and very sturdy in order to accommodate milling operations; strong clamps are also a requirement. Due to the vibration of the machine, positive stops are preferred over friction for securing the workpiece. For high-volume automated processes, milling fixtures usually involveDrilling fixtures
Drilling fixtures cover a wider range of different designs and procedures than milling fixtures. Though workholding for drills is more often provided by jigs, fixtures are also used for drilling operations. Two common elements of drilling fixtures are the hole and bushing. Holes are often designed into drilling fixtures, to allow space for the drill bit itself to continue through the workpiece without damaging the fixture or drill, or to guide the drill bit to the appropriate point on the workpiece. Bushings are simple bearing sleeves inserted into these holes to protect them and guide the drill bit. Because drills tend to apply force in only one direction, support components for drilling fixtures may be simpler. If the drill is aligned pointing down, the same support components may compensate for the forces of both the drill and gravity at once. However, though monodirectional, the force applied by drills tends to be concentrated on a very small area. Drilling fixtures must be designed carefully to prevent the workpiece from bending under the force of the drill.See also
* Clamp *Notes
References
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