FutureGen was a project to demonstrate capture and sequestration of waste carbon dioxide from a coal-fired electrical generating station. The project (renamed FutureGen 2.0) was retrofitting a shuttered coal-fired power plant in Meredosia, Illinois, with oxy-combustion generators. The waste CO2 would be piped approximately to be sequestered in underground saline formations. FutureGen was a
partnership
A partnership is an agreement where parties agree to cooperate to advance their mutual interests. The partners in a partnership may be individuals, businesses, interest-based organizations, schools, governments or combinations. Organizations ...
between the
United States government
The Federal Government of the United States of America (U.S. federal government or U.S. government) is the Federation#Federal governments, national government of the United States.
The U.S. federal government is composed of three distinct ...
and an alliance of primarily coal-related corporations. Costs were estimated at US$1.65 billion, with $1.0 billion provided by the Federal Government.
First announced by President
George W. Bush
George Walker Bush (born July 6, 1946) is an American politician and businessman who was the 43rd president of the United States from 2001 to 2009. A member of the Bush family and the Republican Party (United States), Republican Party, he i ...
in 2003, construction started in 2014 after restructuring, canceling, relocating, and restarting. Citing an inability to commit and spend the funds by deadlines in 2015, the Department of Energy withdrew funds and suspended FutureGen 2.0 in February, 2015. The government also cited the Alliance's inability to raise the requisite amount of private funding. The Meredosia power plant that had been planned for retrofit was demolished around 2021.
FutureGen 2.0 would have been the most comprehensive Department of Energy Carbon Capture and Storage demonstration project, involving all phases from combustion to sequestration. FutureGen's initial plan involved
integrated gasification combined cycle
integrated gasification combined cycle (IGCC) is a technology using a high pressure gasifier to turn coal and other carbon based fuels into pressurized synthesis gas. This enables removal of impurities from the fuel prior to generating electrici ...
technology to produce both electricity and hydrogen. Early in the project it was to be sited in Mattoon, IL.
Original project
The original incarnation of FutureGen was as a public-private partnership to build the world's first near zero-emissions coal-fueled power plant. The 275-
megawatt
The watt (symbol: W) is the unit of Power (physics), power or radiant flux in the International System of Units (SI), equal to 1 joule per second or 1 kg⋅m2⋅s−3. It is used to quantification (science), quantify the rate of Work ...
plant would be intended to prove the feasibility of producing electricity and hydrogen from coal while capturing and permanently storing carbon dioxide underground. The Alliance intended to build the plant in Mattoon Township, Coles County, Illinois northwest of Mattoon, Illinois, subject to necessary approvals (issuing a “Record of Decision”) by the Department of Energy (DOE) as part of the
National Environmental Policy Act
The National Environmental Policy Act (NEPA) is a United States environmental law designed to promote the enhancement of the environment. It created new laws requiring U.S. federal government agencies to evaluate the environmental impacts of ...
(NEPA) process.
FutureGen was to be designed, developed and operated by the FutureGen Industrial Alliance, a non-profit consortium of
coal mining
Coal mining is the process of resource extraction, extracting coal from the ground or from a mine. Coal is valued for its Energy value of coal, energy content and since the 1880s has been widely used to Electricity generation, generate electr ...
and electric utility companies formed to partner with the DOE on the FutureGen project. The project was still in the development stage when its funding was cancelled in January 2008. The Alliance decision of the location of the host site, subject to DOE's completing NEPA environmental reviews, was announced in December 2007 after a two-year bidding and review process. Construction was scheduled to begin in 2009, with full-scale plant operations to begin in 2012.
The estimated gross project cost, including construction and operations, and excluding offsetting revenue, was $1.65 billion. The project was governed by a legally binding cooperative agreement between DOE and the Alliance. Under the agreement, DOE was to provide 74% of the project’s cost, with private industry contributing the other 26%. The DOE also planned to solicit the financial support and participation of international governments in the FutureGen project, since by 2020 more than 60% of man-made greenhouse gas emissions are expected to come from developing countries. Foreign financial support was to offset a portion of DOE’s cost-share. As of January 2008, the foreign governments of
China
China, officially the People's Republic of China (PRC), is a country in East Asia. With population of China, a population exceeding 1.4 billion, it is the list of countries by population (United Nations), second-most populous country after ...
,
India
India, officially the Republic of India, is a country in South Asia. It is the List of countries and dependencies by area, seventh-largest country by area; the List of countries by population (United Nations), most populous country since ...
,
Australia
Australia, officially the Commonwealth of Australia, is a country comprising mainland Australia, the mainland of the Australia (continent), Australian continent, the island of Tasmania and list of islands of Australia, numerous smaller isl ...
,
South Korea
South Korea, officially the Republic of Korea (ROK), is a country in East Asia. It constitutes the southern half of the Korea, Korean Peninsula and borders North Korea along the Korean Demilitarized Zone, with the Yellow Sea to the west and t ...
, and
Japan
Japan is an island country in East Asia. Located in the Pacific Ocean off the northeast coast of the Asia, Asian mainland, it is bordered on the west by the Sea of Japan and extends from the Sea of Okhotsk in the north to the East China Sea ...
had expressed interest in participating and sharing the cost of the project.
FutureGen was to sequester carbon dioxide emissions at a rate of one million
metric ton
The tonne ( or ; symbol: t) is a unit of mass equal to 1,000 kilograms. It is a non-SI unit accepted for use with SI. It is also referred to as a metric ton in the United States to distinguish it from the non-metric units of the sh ...
s per year for four years, which is the scale a
Massachusetts Institute of Technology
The Massachusetts Institute of Technology (MIT) is a Private university, private research university in Cambridge, Massachusetts, United States. Established in 1861, MIT has played a significant role in the development of many areas of moder ...
(MIT) report cites as appropriate for proving sequestration. The MIT report also states that “the priority objective with respect to coal should be the successful large-scale demonstration of the technical, economic, and environmental performance of the technologies that make up all of the major components of a large-scale integrated CCS system — capture, transportation and storage.” An injection field test similar to this was done in Norway.
In March 2009
Washington Post
''The Washington Post'', locally known as ''The'' ''Post'' and, informally, ''WaPo'' or ''WP'', is an American daily newspaper published in Washington, D.C., the national capital. It is the most widely circulated newspaper in the Washington m ...
Site selection Site selection indicates the practice of new facility location, both for business and government. Site selection involves measuring the needs of a new project against the merits of potential locations. The practice came of age during the 20th centur ...
for the FutureGen facility was based on a competitive process which began in May 2006. Seven states responded to the Site Request for Proposals with a total of 12 proposals. Proposals were reviewed against a set of environmental, technical, regulatory, and financial criteria with input from external technical advisors on power plant design and
carbon sequestration
Carbon sequestration is the process of storing carbon in a carbon pool. It plays a crucial role in Climate change mitigation, limiting climate change by reducing the amount of Carbon dioxide in Earth's atmosphere, carbon dioxide in the atmosphe ...
. In July 2006, four candidate sites were selected for further review, including an environmental impact analysis as required by NEPA.
DOE issued its Final Environmental impact statement (EIS) on November 8, 2007, which concluded that all four sites were acceptable from an environmental impact standpoint and all would move forward in the site evaluation process. EPA published a Notice of Availability (NOA) for the EIS in the Federal Register on November 16, 2007. The DOE is required by federal law to wait at least 30 days after the NOA release before issuing its final Record of Decision (ROD). The waiting period legally closed on December 17, 2007. DOE chose not to issue the ROD and advised the FutureGen Alliance to delay the final site selection announcement, which was scheduled to occur at the end of the 30-day waiting period. The Alliance chose to move ahead with the announcement, citing time, money, and a commitment to proposers to select the final site by year-end. "Every month of delay can add $10 million to the project's cost, solely due to inflation," said Michael Mudd, the Alliance's chief executive.
The Michael Mudd, the CEO of the FutureGen Alliance, announced the selection of
Mattoon, Illinois
Mattoon ( ) is a city in Coles County, Illinois, United States. The population was 16,870 as of the 2020 census. The city is home to Lake Land College and has close ties with its neighbor, Charleston, Illinois, Charleston. Both are principal cit ...
as the host site on December 18, 2007. According to the EIS, Mattoon, IL the site is located about northwest of downtown Mattoon in the eastern part of Mattoon township section 8 on of former farm land. The carbon sequestration area is about below the ground. In July 2007, Illinois Public Act 095-0018 became law giving the state of Illinois ownership of and liability for the sequestered gases.
Technology
Original FutureGen project was intended to combine and test several new technologies in a single location, including
coal gasification
In industrial chemistry, coal gasification is the process of producing syngas—a mixture consisting primarily of carbon monoxide (CO), hydrogen (), carbon dioxide (), methane (), and water vapour ()—from coal and water, air and/or oxygen.
H ...
, emissions controls,
hydrogen production
Hydrogen gas is produced by several industrial methods. Nearly all of the world's current supply of hydrogen is created from fossil fuels. Article in press. Most hydrogen is ''gray hydrogen'' made through steam methane reforming. In this process, ...
Integrated Gasification Combined Cycle
integrated gasification combined cycle (IGCC) is a technology using a high pressure gasifier to turn coal and other carbon based fuels into pressurized synthesis gas. This enables removal of impurities from the fuel prior to generating electrici ...
(IGCC) was the core technology behind FutureGen. IGCC power plants use two turbines – a gas and a steam turbine – to produce electric power more efficiently than pulverized coal plants. IGCC plants also make it easier to capture carbon dioxide for carbon sequestration.
FutureGen was to capture carbon dioxide produced during the gasification process and pump it into deep rock formations thousands of feet under ground. FutureGen specifically targeted rock formations containing saline water, as these are one of the most abundant types of geologic formations that can be used to store carbon dioxide worldwide. A study by the Global Energy Technology Strategy Program estimates the storage capacity of these saline rock formations in the U.S. to be 2,970 gigatons of carbon dioxide, compared to a capacity of 77 gigatons of carbon dioxide for all other types of reservoirs, such as depleted gas fields. Focusing on rock formations with saline water was intended to help ensure that the lessons learned from the project are broadly transferable throughout the U.S. and around the world.
Challenges
Maintaining the project schedule and keeping costs down were two major challenges with which the DOE and the FutureGen Alliance grappled. The project had remained on schedule with the announcement of the host site before the end of 2007; however, a desire by DOE to restructure the project’s financial arrangement has brought the project to a halt.
In December 2007, the DOE Acting Deputy Assistant Secretary for Fossil Energy James Slutz stated that projected cost overruns for the project "require a reassessment of FutureGen's design." And that "This will require restructuring FutureGen to maximize the role of private-sector innovation, facilitate the most productive public-private partnership, and prevent further cost escalation."
The FutureGen Alliance wrote a letter to the Department of Energy’s Under Secretary C.H. “Bud” Albright Jr. stating that overall inflation and the rising cost of raw materials and engineering services are driving costs up on energy projects around the world. According to James L. Connaughton, chairman of the White House
Council on Environmental Quality
The Council on Environmental Quality (CEQ) is a division of the Executive Office of the President of the United States, Executive Office of the President that coordinates federal Natural environment, environmental efforts in the United States ...
, the market for steel, concrete and power plant components has “just gone through the roof globally”, and much of the reason is the construction of hundreds of new conventional coal plants.
On January 11, 2008, the FutureGen Alliance sent a letter to the DOE offering to lower the government's portion of the project's costs. The initial plans had called for DOE to pay based on a percentage of the total cost, and their portion had risen from about $620 million to about $1.33 billion. The letter indicated that DOE's portion would now be $800 million.
Risk management
Risk management is the identification, evaluation, and prioritization of risks, followed by the minimization, monitoring, and control of the impact or probability of those risks occurring. Risks can come from various sources (i.e, Threat (sec ...
was a significant portion of the cost of the first FutureGen experimental implementation. FutureGen involved many complex never-before-solved technology problems. The risks also included significant health risks, if the untested-technology systems failed to work correctly.
Funding cancellation
On January 29, 2008, the U.S. Department of Energy announced that it would pull its funding for the project, mostly due to higher than expected costs. The move is likely to delay the project as other members seek the additional funds that the DOE was to provide. The sudden concern over cost after an Illinois site was chosen over those in Texas raised questions about the motives for the cancellation. Local and state officials in Illinois, including then Governor
Rod Blagojevich
Rod R. Blagojevich ( ; born December 10, 1956), often referred to by his nickname "Blago", is an American politician who served as the 40th governor of Illinois from 2003 to 2009. A member of the Democratic Party, Blagojevich previously worked ...
, expressed frustration at the move, especially in light of the money and resources that the state had spent to attract the project. Democratic Senator
Dick Durbin
Richard Joseph Durbin (born November 21, 1944) is an American lawyer and politician serving as the Seniority in the United States Senate, senior United States senator from the state of Illinois, a seat he has held since 1997. A member of the Dem ...
of Illinois accused Energy Secretary Samuel Bodman of "cruel deception" of Illinoisans by "creating false hope in a FutureGen project which he has no intention of funding or supporting." Durbin claimed that "when the city of Mattoon, Illinois, was chosen over possible locations in Texas, the secretary of energy set out to kill FutureGen." Mattoon mayor David Cline said "one could question the motivation of the Department of Energy which was ready to move forward with the project until a site other than Texas was chosen."
In March 2009, Congressional auditors determined that the DOE had miscalculated the government portion of the project's cost, overstating the amount by a half billion dollars. As a result, the Bush administration cited the project as having nearly doubled in cost when, in reality, it had increased by 39%
Secretary Bodman stated that with restructuring the FutureGen project, DOE plans "to equip multiple new clean-coal power plants with advanced CCS technology, instead of one demonstration plant. That will provide more electricity from multiple clean-coal plants, sequestering at least twice as much CO2 and providing for wider use and more rapid commercialization."
Revised plan FutureGen 2.0
Plans for continuing FutureGen
Despite the cancellation of funding by the DOE, the FutureGen Alliance continued to move forward with the project, opening an office in Mattoon and planning to buy the land for the plant in August 2008, in partnership with a local group.
During the 2008 U.S. presidential campaigns, Sen.
Barack Obama
Barack Hussein Obama II (born August 4, 1961) is an American politician who was the 44th president of the United States from 2009 to 2017. A member of the Democratic Party, he was the first African American president in American history. O ...
pledged his support to clean coal technologies, with plans to develop five commercial-scale coal plants equipped with CCS technology.
In November 2008, Fred Palmer, senior vice president at Peabody Energy shared his outlook on FutureGen with the American Coalition for Clean Coal Electricity (ACCCE), saying that the FutureGen Alliance would "Make a concerted effort in the Obama administration to reinstate the project and get this built as originally planned."
On June 12, 2009, the DOE announced a restart of design work for the FutureGen project. "Following the completion of the detailed cost estimate and fundraising activities," the press release states, "the Department of Energy and the FutureGen Alliance will make a decision either to move forward or to discontinue the project early in 2010."
Revised project: FutureGen 2.0
On August 5, 2010, the DOE announced a retooling of the FutureGen project, dubbed FutureGen 2.0. The revised plan includes retrofitting a shuttered coal-fired power plant in Meredosia, Illinois to demonstrate advanced oxy-combustion technology, and piping the carbon dioxide 175 miles to Mattoon for underground storage. Due to these changes, leaders in Mattoon decided to drop out of the FutureGen project.
The Illinois sites vying for the underground storage portion of the project were in Christian, Douglas, Fayette, and Morgan counties, after sites in Adams and Pike counties were cut in December 2010. In February 2011, Morgan County was chosen for the sequestration site.
In Sept, 2014 FutureGen received the first-ever EPA permits for four class VI carbon dioxide sequestration wells in Morgan County, with plans to store 1.1 million metric tons per year for 20 years.
Also in 2014 FutureGen survived a lawsuit from Illinois Electric utility ComEd, which challenged the state's ability to impose a surcharge on all customers to pay for FutureGen electricity.
According to critics, including the Illinois Policy Institute, the plan presents major environmental and fiscal pitfalls.
FutureGen 2.0 funding cancellation
The Department of Energy ordered suspension of FutureGen 2.0 in February, 2015. The funds, appropriated by the
American Recovery and Reinvestment Act of 2009
The American Recovery and Reinvestment Act of 2009 (ARRA) (), nicknamed the Recovery Act, was a Stimulus (economics), stimulus package enacted by the 111th U.S. Congress and signed into law by President Barack Obama in February 2009. Developed ...
, needed to be committed by July 1 and spent by Sept 30, 2015. The government also cited the Alliance's inability to raise the requisite amount of private funding. Energy Secretary
Ernest Moniz
Ernest Jeffrey Moniz, Order of Prince Henry, GCIH (; born December 22, 1944) is an American nuclear physicist and former government official. From May 2013 to January 2017, he served as the 13th United States secretary of energy in the Obama admi ...
explained at a press conference “If you look between now and July 1, without them having closed their financing, and try as we might, we just don’t see how it gets over the finish line.” At the time of suspension the power plant part of the project had spent $116.5 million and the sequestration part had spent $86 million.
Alliance members
The FutureGen Industrial Alliance is a consortium of 10 power producers and electric utilities from around the globe.
Former members
Four companies initially a part of the FutureGen Industrial Alliance have since dropped out of the project.
Carbon capture and storage
Carbon capture and storage (CCS) is a process by which carbon dioxide (CO2) from industrial installations is separated before it is released into the atmosphere, then transported to a long-term storage location.IPCC, 2021Annex VII: Glossary at ...
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Combined cycle
A combined cycle power plant is an assembly of heat engines that work in tandem from the same source of heat, converting it into mechanical energy. On land, when used to make electricity the most common type is called a combined cycle gas turb ...
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Gasification
Gasification is a process that converts biomass- or fossil fuel-based carbonaceous materials into gases, including as the largest fractions: nitrogen (N2), carbon monoxide (CO), hydrogen (H2), and carbon dioxide (). This is achieved by reacting ...