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The Douglas DC-8 (sometimes McDonnell Douglas DC-8) is a long-range
narrow-body airliner A narrow-body aircraft or single-aisle aircraft is an airliner arranged along a single aisle, permitting up to 6-abreast seating in a cabin less than in width. In contrast, a wide-body aircraft is a larger airliner usually configured with mult ...
built by the American
Douglas Aircraft Company The Douglas Aircraft Company was an American aerospace manufacturer based in Southern California. It was founded in 1921 by Donald Wills Douglas Sr. and later merged with McDonnell Aircraft in 1967 to form McDonnell Douglas; it then operated a ...
. After losing the May 1954 US Air Force tanker competition to the
Boeing KC-135 The Boeing KC-135 Stratotanker is an American military aerial refueling aircraft that was developed from the Boeing 367-80 prototype, alongside the Boeing 707 airliner. It is the predominant variant of the C-135 Stratolifter family of transport ...
, Douglas announced in July 1955 its derived jetliner project. In October 1955,
Pan Am Pan American World Airways, originally founded as Pan American Airways and commonly known as Pan Am, was an American airline that was the principal and largest international air carrier and unofficial overseas flag carrier of the United State ...
made the first order along with the competing
Boeing 707 The Boeing 707 is an American, long-range, narrow-body airliner, the first jetliner developed and produced by Boeing Commercial Airplanes. Developed from the Boeing 367-80 prototype first flown in 1954, the initial first flew on December 2 ...
, and many other airlines followed. The first DC-8 was rolled out in Long Beach Airport on April 9, 1958, and flew for the first time on May 30. FAA certification was achieved in August 1959 and the DC-8 entered service with
Delta Air Lines Delta Air Lines, Inc., typically referred to as Delta, is one of the major airlines of the United States and a legacy carrier. One of the world's oldest airlines in operation, Delta is headquartered in Atlanta, Georgia. The airline, along ...
on September 18. The six-abreast, low wing airliner was a
four-engined jet aircraft A four-engined jet, sometimes called a quadjet, is a jet aircraft powered by four engines. The presence of four engines offers increased power, allowing such aircraft to be used as airliners, freighters, and military aircraft. Many of the first ...
with initial variants being long. The DC-8-10 was powered by
Pratt & Whitney JT3C The Pratt & Whitney J57 (company designation: JT3C) is an axial-flow turbojet engine developed by Pratt & Whitney in the early 1950s. The J57 (first run January 1950) was the first 10,000 lbf (45 kN) thrust class engine in the United State ...
turbojets and had a
MTOW The maximum takeoff weight (MTOW) or maximum gross takeoff weight (MGTOW) or maximum takeoff mass (MTOM) of an aircraft is the maximum weight at which the pilot is allowed to attempt to take off, due to structural or other limits. The analogous ...
, the DC-8-20 had more powerful JT4A turbojets for a MTOW. The
intercontinental Intercontinental is an adjective to describe something which relates to more than one continent. Intercontinental may also refer to: * Intercontinental ballistic missile, a long-range guided ballistic missile * InterContinental Hotels Group (I ...
models had more fuel capacity and up to MTOW, powered by JT4As for the Series 30 and by
Rolls-Royce Conway The Rolls-Royce RB.80 Conway was the first turbofan engine to enter service. Development started at Rolls-Royce in the 1940s, but the design was used only briefly, in the late 1950s and early 1960s, before other turbofan designs replaced it. ...
turbofans for the Series 40. The
Pratt & Whitney JT3D The Pratt & Whitney JT3D is an early turbofan aircraft engine derived from the Pratt & Whitney JT3C. It was first run in 1958 and was first flown in 1959 under a B-45 Tornado test aircraft. Over 8,000 JT3Ds were produced between 1959 and 1985. M ...
powered the later DC-8-50 and freighter versions reached a MTOW of . The improved Series 60 was announced in April 1965. The DC-8-61 was stretched by for 180–220 seats in mixed-class and a MTOW of . It first flew on March 14, 1966, was certified on September 2, 1966, and entered service with
United Airlines United Airlines, Inc. (commonly referred to as United), is a major American airline headquartered at the Willis Tower in Chicago, Illinois.
in February 1967. The long-range DC-8-62 followed in April 1967, stretched by , could seat up to 189 passengers over with a larger wing for a MTOW up to . The DC-8-63 had the long fuselage and the enlarged wing, freighters MTOW reached . The DC-8 was produced until 1972 with 556 aircraft built. It was superseded by larger
wide-body airliner A wide-body aircraft, also known as a twin-aisle aircraft, is an airliner with a fuselage wide enough to accommodate two passenger aisles with seven or more seats abreast. The typical fuselage diameter is . In the typical wide-body economy cabin ...
s including Douglas'
DC-10 The McDonnell Douglas DC-10 is an American trijet wide-body aircraft manufactured by McDonnell Douglas. The DC-10 was intended to succeed the DC-8 for long-range flights. It first flew on August 29, 1970; it was introduced on August 5, 19 ...
. In 1975, the Series 70 retrofit was proposed with the quieter and more fuel-efficient CFM56 turbofan. Some re-engined freighters are still in use.


Development


Background

After World War II Douglas was the dominant aircraft builder in the
commercial aviation Commercial aviation is the part of civil aviation that involves operating aircraft for remuneration or hire, as opposed to private aviation. Definition Commercial aviation is not a rigorously defined category. All commercial air transport and ...
market. Although
Boeing The Boeing Company () is an American multinational corporation that designs, manufactures, and sells airplanes, rotorcraft, rockets, satellites, telecommunications equipment, and missiles worldwide. The company also provides leasing and ...
had released the innovative all-metal Model 247 airliner in 1933, and produced prodigious quantities of the rugged four-engined
B-17 The Boeing B-17 Flying Fortress is a four-engined heavy bomber developed in the 1930s for the United States Army Air Corps (USAAC). Relatively fast and high-flying for a bomber of its era, the B-17 was used primarily in the European Theater ...
and sophisticated, pressurized long-range
B-29 The Boeing B-29 Superfortress is an American four-engined propeller-driven heavy bomber, designed by Boeing and flown primarily by the United States during World War II and the Korean War. Named in allusion to its predecessor, the B-17 Fl ...
, Douglas, more than any other aircraft builder, defined the postwar aviation industry. Douglas produced a succession of piston-engined aircraft ( DC-2, DC-3, DC-4, DC-5,
DC-6 The Douglas DC-6 is a piston-powered airliner and cargo aircraft built by the Douglas Aircraft Company from 1946 to 1958. Originally intended as a military transport near the end of World War II, it was reworked after the war to compete with ...
, and
DC-7 The Douglas DC-7 is an American transport aircraft built by the Douglas Aircraft Company from 1953 to 1958. A derivative of the DC-6, it was the last major piston engine-powered transport made by Douglas, being developed shortly after the ear ...
) through the 1930s, 1940s, and 1950s. When
de Havilland The de Havilland Aircraft Company Limited () was a British aviation manufacturer established in late 1920 by Geoffrey de Havilland at Stag Lane Aerodrome Edgware on the outskirts of north London. Operations were later moved to Hatfield in H ...
flew the first jet airliner, the
Comet A comet is an icy, small Solar System body that, when passing close to the Sun, warms and begins to release gases, a process that is called outgassing. This produces a visible atmosphere or coma, and sometimes also a tail. These phenomena ...
, in 1949, Douglas initially refrained from developing a jet airliner. De Havilland's pioneering Comet entered airline service in 1952. Initially, it was a success, but it was grounded in 1954 after two fatal accidents which were subsequently attributed to rapid
metal fatigue In materials science, fatigue is the initiation and propagation of cracks in a material due to cyclic loading. Once a fatigue crack has initiated, it grows a small amount with each loading cycle, typically producing striations on some parts o ...
failure of the pressure cabin. Aircraft builders gained considerable benefit from the Comet groundings which resulted in significant attention to detail in the design of the DC-8 pressure cabin. In 1952, Douglas remained the most successful of the commercial aircraft manufacturers. The company had received almost 300 orders for the piston-engine DC-6 and its successor, the DC-7, which had yet to fly. The Comet disasters, and the airlines' subsequent lack of interest in jets, seemed to validate the decision to remain with
propeller A propeller (colloquially often called a screw if on a ship or an airscrew if on an aircraft) is a device with a rotating hub and radiating blades that are set at a pitch to form a helical spiral which, when rotated, exerts linear thrust upon ...
-driven aircraft.


Competition

Boeing took the bold step of starting to plan a pure-jet airliner as early as 1949. Boeing's military arm had gained experience with large, long-range jets through the
B-47 Stratojet The Boeing B-47 Stratojet (Boeing company designation Model 450) is a retired American long-range, six-engined, turbojet-powered strategic bomber designed to fly at high subsonic speed and at high altitude to avoid enemy interceptor aircraft. ...
(first flight 1947) and the
B-52 Stratofortress The Boeing B-52 Stratofortress is an American long-range, subsonic, jet-powered strategic bomber. The B-52 was designed and built by Boeing, which has continued to provide support and upgrades. It has been operated by the United States Air ...
(1952). With thousands of jet bombers on order or in service, Boeing had developed a close relationship with the
US Air Force The United States Air Force (USAF) is the air service branch of the United States Armed Forces, and is one of the eight uniformed services of the United States. Originally created on 1 August 1907, as a part of the United States Army Sig ...
's
Strategic Air Command Strategic Air Command (SAC) was both a United States Department of Defense Specified Command and a United States Air Force (USAF) Major Command responsible for command and control of the strategic bomber and intercontinental ballistic missile ...
(SAC). Boeing also supplied the SAC's refueling aircraft, the piston-engined KC-97 Stratofreighters, but these were too slow and low flying to easily work with the new jet bombers. The B-52, in particular, had to descend from its cruising altitude and then slow almost to stall speed to work with the KC-97. Believing that a requirement for a jet-powered tanker was a certainty, Boeing started work on a new jet aircraft for this role that could be adapted into an airliner. As an airliner, it would have similar
seating capacity Seating capacity is the number of people who can be seated in a specific space, in terms of both the physical space available, and limitations set by law. Seating capacity can be used in the description of anything ranging from an automobile tha ...
to the Comet, but its
swept wing A swept wing is a wing that angles either backward or occasionally forward from its root rather than in a straight sideways direction. Swept wings have been flown since the pioneer days of aviation. Wing sweep at high speeds was first investiga ...
would give it higher cruising speed and better range. First presented in 1950 as the Model 473-60C, Boeing failed to generate any interest from the airlines. Boeing remained convinced that the project was worthwhile, and decided to press ahead with a prototype, the Boeing 367-80 ("Dash-80"). After spending $16 million of its own money on construction, the Dash-80 rolled out on May 15, 1954, and flew the next month. Boeing's plans became obvious, despite the misleading older model number.


Early design phase

Douglas secretly began jet transport project definition studies in mid-1952. By mid-1953 these had developed into a form similar to the final DC-8; an 80-seat, low-wing aircraft with four
Pratt & Whitney JT3C The Pratt & Whitney J57 (company designation: JT3C) is an axial-flow turbojet engine developed by Pratt & Whitney in the early 1950s. The J57 (first run January 1950) was the first 10,000 lbf (45 kN) thrust class engine in the United State ...
turbojet The turbojet is an airbreathing jet engine which is typically used in aircraft. It consists of a gas turbine with a propelling nozzle. The gas turbine has an air inlet which includes inlet guide vanes, a compressor, a combustion chamber, a ...
engines, 30° wing sweep, and an internal cabin diameter of to allow five-abreast seating. Maximum weight was to be 190,000 lb (86 metric tons), and range was estimated to be about . Douglas remained lukewarm about the jet airliner project but believed that the Air Force tanker contract would go to two companies for two different aircraft, as several USAF transport contracts in the past had done. In May 1954, the USAF circulated its requirement for 800 jet tankers to Boeing, Douglas, Convair, Fairchild, Lockheed, and Martin. Boeing was just two months away from having its prototype in the air. Just four months after issuing the tanker requirement, the USAF ordered the first 29
KC-135 The Boeing KC-135 Stratotanker is an American military aerial refueling aircraft that was developed from the Boeing 367-80 prototype, alongside the Boeing 707 airliner. It is the predominant variant of the C-135 Stratolifter family of transport ...
s from Boeing. Besides Boeing's ability to provide a jet tanker promptly, the flying-boom air-to-air refueling system was also a Boeing product from the KC-97. Donald Douglas was shocked by the rapidity of the decision which, he said, had been made before the competing companies even had time to complete their bids. He protested to Washington, but without success. Having started on the DC-8 project, Douglas decided that it was better to press on than give up. Consultations with the airlines resulted in several changes: the fuselage was widened by to allow six-abreast seating. This led to larger wings and tail surfaces and a longer fuselage. The DC-8 was announced in July 1955. Four versions were offered to begin with, all with the same long airframe with a wingspan, but varying in engines and fuel capacity, and with maximum weights of about 240,000–260,000 lb (109–118 metric tons). Douglas steadfastly refused to offer different fuselage sizes. The maiden flight was planned for December 1957, with entry into revenue service in 1959. Well aware that they were lagging behind Boeing, Douglas began a major marketing push.


First orders

Douglas' previous thinking about the airliner market seemed to be coming true; the transition to turbine power looked likely to be to turboprops rather than turbojets. The pioneering 40–60-seat
Vickers Viscount The Vickers Viscount is a British medium-range turboprop airliner first flown in 1948 by Vickers-Armstrongs. A design requirement from the Brabazon Committee, it entered service in 1953 and was the first turboprop-powered airliner. The Vi ...
was in service and proving popular with passengers and airlines: it was faster, quieter, and more comfortable than piston-engined types. Another British rival was the 90-seat
Bristol Britannia The Bristol Type 175 Britannia is a retired British medium-to-long-range airliner built by the Bristol Aeroplane Company in 1952 to fly across the Commonwealth. During development two prototypes were lost and the turboprop engines proved ...
, and Douglas's main rival in the large airliner market, Lockheed, had committed to the short to medium range 80–100-seat turboprop
Electra Electra (; grc, Ήλέκτρα) is one of the most popular mythological characters in tragedies.Evans (1970), p. 79 She is the main character in two Greek tragedies, '' Electra'' by Sophocles and '' Electra'' by Euripides. She is also the centra ...
, with a launch order from
American Airlines American Airlines is a major US-based airline headquartered in Fort Worth, Texas, within the Dallas–Fort Worth metroplex. It is the largest airline in the world when measured by fleet size, scheduled passengers carried, and revenue passeng ...
for 35 and other orders flowing in. Meanwhile, the Comet remained grounded, the French 90-passenger twin jet
Sud Aviation Caravelle The Sud Aviation SE 210 Caravelle is a French jet airliner produced by Sud Aviation. It was developed by SNCASE in the early 1950s and made its maiden flight on 27 May 1955. It included some de Havilland designs and components developed f ...
prototype had just flown for the first time, and the 707 was not expected to be available until late 1958. The major airlines were reluctant to commit themselves to the huge financial and technical challenges of jet aircraft. However, no one could afford ''not'' to buy jets if their competitors did. There the matter rested until October 1955, when
Pan American World Airways Pan American World Airways, originally founded as Pan American Airways and commonly known as Pan Am, was an American airline that was the principal and largest international air carrier and unofficial overseas flag carrier of the United State ...
placed simultaneous orders with Boeing for 20 707s and Douglas for 25 DC-8s. To buy one expensive and untried jet-powered aircraft type was brave: to buy both was, at the time, unheard of. In the closing months of 1955, other airlines rushed to follow suit:
Air France Air France (; formally ''Société Air France, S.A.''), stylised as AIRFRANCE, is the flag carrier of France headquartered in Tremblay-en-France. It is a subsidiary of the Air France–KLM Group and a founding member of the SkyTeam global a ...
, American Airlines,
Braniff International Airways Braniff Airways, Inc., operated as Braniff International Airways from 1948 until 1965, and then Braniff International from 1965 until air operations ceased, was an airline in the United States that once flew air carrier operations from 1928 un ...
,
Continental Airlines Continental Airlines, simply known as Continental, was a major United States airline founded in 1934 and eventually headquartered in Houston, Texas. It had ownership interests and brand partnerships with several carriers. Continental started ...
, and
Sabena The ''Societé anonyme belge d'Exploitation de la Navigation aérienne'' (French; ), better known by the acronym Sabena or SABENA, was the national airline of Belgium from 1923 to 2001, with its base at Brussels National Airport. After its ba ...
ordered 707s;
United Airlines United Airlines, Inc. (commonly referred to as United), is a major American airline headquartered at the Willis Tower in Chicago, Illinois.
, National Airlines,
KLM KLM Royal Dutch Airlines, legally ''Koninklijke Luchtvaart Maatschappij N.V.'' (literal translation: Royal Aviation Company Plc.), is the flag carrier airline of the Netherlands. KLM is headquartered in Amstelveen, with its hub at nearby Amste ...
,
Eastern Air Lines Eastern Air Lines, also colloquially known as Eastern, was a major United States airline from 1926 to 1991. Before its dissolution, it was headquartered at Miami International Airport in an unincorporated area of Miami-Dade County, Florida. E ...
, Japan Air Lines, and Scandinavian Airlines System (SAS) chose the DC-8. In 1956, Air India,
BOAC British Overseas Airways Corporation (BOAC) was the British state-owned airline created in 1939 by the merger of Imperial Airways and British Airways Ltd. It continued operating overseas services throughout World War II. After the pa ...
,
Lufthansa Deutsche Lufthansa AG (), commonly shortened to Lufthansa, is the flag carrier of Germany. When combined with its subsidiaries, it is the second- largest airline in Europe in terms of passengers carried. Lufthansa is one of the five founding ...
,
Qantas Qantas Airways Limited ( ) is the flag carrier of Australia and the country's largest airline by fleet size, international flights, and international destinations. It is the world's third-oldest airline still in operation, having been founde ...
, and TWA added over 50 to the 707 order book, while Douglas sold 22 DC-8s to Delta, Swissair, TAI,
Trans Canada Trans- is a Latin prefix meaning "across", "beyond", or "on the other side of". Used alone, trans may refer to: Arts, entertainment, and media * Trans (festival), a former festival in Belfast, Northern Ireland, United Kingdom * ''Trans'' (film ...
, and UAT. By the start of 1958, Douglas had sold 133 DC-8s compared to Boeing's 150 707s.


Production and testing

Donald Douglas proposed to build and test the DC-8 at Santa Monica Airport, which had been the birthplace of the DC-3 and home to a Douglas plant that employed 44,000 workers during
World War II World War II or the Second World War, often abbreviated as WWII or WW2, was a world war that lasted from 1939 to 1945. It involved the World War II by country, vast majority of the world's countries—including all of the great power ...
. To accommodate the new jet, Douglas asked the city of
Santa Monica, California Santa Monica (; Spanish: ''Santa Mónica'') is a city in Los Angeles County, situated along Santa Monica Bay on California's South Coast. Santa Monica's 2020 U.S. Census population was 93,076. Santa Monica is a popular resort town, owing to ...
to lengthen the airport's 5,000-foot runway. Following complaints by neighboring residents, the city refused, so Douglas moved its airliner production line to Long Beach Airport. The first DC-8 ''N8008D'' was rolled out of the new
Long Beach Long Beach is a city in Los Angeles County, California. It is the 42nd-most populous city in the United States, with a population of 466,742 as of 2020. A charter city, Long Beach is the seventh-most populous city in California. Incorporat ...
factory on 9 April 1958 and flew for the first time, in Series 10 form, on 30 May for two hours seven minutes with the crew being led by A.G. Heimerdinger. Later that year an enlarged version of the Comet finally returned to service, but too late to take a substantial portion of the market: de Havilland had just 25 orders. In August Boeing had begun delivering 707s to Pan Am. Douglas made a massive effort to close the gap with Boeing, using no fewer than ten aircraft for flight testing to achieve FAA certification for the first of the many DC-8 variants in August 1959. Much needed to be done: the original air brakes on the lower rear fuselage were found ineffective and were deleted as engine thrust reversers had become available; unique leading-edge slots were added to improve low-speed lift; the prototype was 25 kn (46 km/h) short of its promised cruising speed and a new, slightly larger wingtip had to be developed to reduce drag. Also, a recontoured wing leading edge was later developed to extend the chord 4% and reduce drag at high Mach numbers. On August 21, 1961, a Douglas DC-8 broke the
sound barrier The sound barrier or sonic barrier is the large increase in aerodynamic drag and other undesirable effects experienced by an aircraft or other object when it approaches the speed of sound. When aircraft first approached the speed of sound, th ...
at Mach 1.012 (660 mph/1,062 km/h) while in a controlled dive through and maintained that speed for 16 seconds. The flight was to collect data on a new leading-edge design for the wing, and, while doing so, the DC-8 became the first civilian jet – and the first jet airliner – to make a supersonic flight. The aircraft was DC-8-43 registered as CF-CPG, later delivered to
Canadian Pacific Air Lines Canadian Pacific Air Lines was a Canadian airline that operated from 1942 to 1987. It operated under the name CP Air from 1968 to 1986. Headquartered at Vancouver International Airport in Richmond, British Columbia, it served domestic Canadian ...
. The aircraft, crewed by Captain William Magruder, First Officer Paul Patten, Flight Engineer Joseph Tomich and Flight Test Engineer Richard Edwards, took off from
Edwards Air Force Base Edwards Air Force Base (AFB) is a United States Air Force installation in California. Most of the base sits in Kern County, but its eastern end is in San Bernardino County and a southern arm is in Los Angeles County. The hub of the base is ...
in
California California is a state in the Western United States, located along the Pacific Coast. With nearly 39.2million residents across a total area of approximately , it is the most populous U.S. state and the 3rd largest by area. It is also the m ...
and was accompanied to altitude by a
F-104 Starfighter The Lockheed F-104 Starfighter is an American single-engine, supersonic air superiority fighter which was extensively deployed as a fighter-bomber during the Cold War. Created as a day fighter by Lockheed as one of the " Century Series" of ...
supersonic chase aircraft flown by
Chuck Yeager Brigadier General Charles Elwood Yeager ( , February 13, 1923December 7, 2020) was a United States Air Force officer, flying ace, and record-setting test pilot who in October 1947 became the first pilot in history confirmed to have exceeded the ...
. Wasserzieher, Bill
"I Was There: When the DC-8 Went Supersonic, The day a Douglas DC-8 busted Mach 1"
Air & Space/Smithsonian, August 2011, pp. 56–57.


Entry into service

On September 18, 1959, the DC-8 entered service with Delta Air Lines and United Airlines. According to the Delta Air Lines website, the air carrier was the first to operate the DC-8 in scheduled passenger service. By March 1960, Douglas had reached its planned production rate of eight DC-8s a month. Despite a large number of DC-8 early models available, all used the same basic airframe, differing only in engines, weights and details; in contrast, the rival
Boeing 707 The Boeing 707 is an American, long-range, narrow-body airliner, the first jetliner developed and produced by Boeing Commercial Airplanes. Developed from the Boeing 367-80 prototype first flown in 1954, the initial first flew on December 2 ...
range offered several fuselage lengths and two wingspans: the original 707-120, a version that sacrificed space to gain longer range, and the stretched 707-320, which at overall had more cabin space than the DC-8. Douglas' refusal to offer different fuselage sizes made it less adaptable and forced Delta and United to look elsewhere for short to medium range types. Delta ordered
Convair 880 The Convair 880 is an American narrow-body jet airliner produced by the Convair division of General Dynamics. It was designed to compete with the Boeing 707 and Douglas DC-8 by being smaller but faster, a niche that failed to create demand. Wh ...
s, and United chose the newly developed short-fuselage 707-020. United prevailed on Boeing to rename the new variant the
Boeing 720 The Boeing 720 is an American narrow-body airliner produced by Boeing Commercial Airplanes. Announced in July 1957 as a 707 derivative for shorter flights from shorter runways, the 720 first flew on November 23, 1959. Its type certificate was ...
in case the public thought they were dissatisfied with the DC-8. Pan Am never reordered the DC-8 and Douglas gradually lost market share to Boeing. In 1962, DC-8 sales dropped to just 26, followed by 21 in 1963 and 14 in 1964; many were for the Jet Trader rather than the more-prestigious passenger versions. In 1967, Douglas merged with McDonnell Aircraft, becoming
McDonnell Douglas McDonnell Douglas was a major American aerospace manufacturing corporation and defense contractor, formed by the merger of McDonnell Aircraft and the Douglas Aircraft Company in 1967. Between then and its own merger with Boeing in 1997, it ...
.


Further developments

In April 1965, Douglas announced belated fuselage stretches for the DC-8 with three new models known as the ''Super Sixties''. The DC-8 program had been in danger of closing with fewer than 300 aircraft sold, but the Super Sixties brought fresh life to it. By the time production ceased in 1972, 262 of the stretched DC-8s had been made. With the ability to seat 269 passengers, the DC-8 Series 61 and 63 had the largest passenger-carrying capacity available. That remained so until the
Boeing 747 The Boeing 747 is a large, long-range wide-body airliner designed and manufactured by Boeing Commercial Airplanes in the United States between 1968 and 2022. After introducing the 707 in October 1958, Pan Am wanted a jet times its size, ...
arrived in 1970. The DC-8-62 featured a shorter fuselage when compared with the Series 61 and 63, but was capable of nonstop long-range operations. All the earlier jetliners were noisy by modern standards. Increasing traffic densities and changing public attitudes led to complaints about aircraft noise and moves to introduce restrictions. As early as 1966 the
Port Authority of New York and New Jersey The Port Authority of New York and New Jersey, PANYNJ; stylized, in logo since 2020, as Port Authority NY NJ, is a joint venture between the U.S. states of New York and New Jersey, established in 1921 through an interstate compact authorize ...
expressed concern about the noise to be expected from the then still-unbuilt DC-8-61, and operators had to agree to operate it from New York at lower weights to reduce noise. By the early 1970s, legislation for aircraft noise standards was being introduced in many countries, and the 60 Series DC-8s were particularly at risk of being banned from major airports. In the early 1970s, several airlines approached McDonnell Douglas for noise reduction modifications to the DC-8, but nothing was done. Third parties had developed aftermarket hushkits but there was no real move to keep the DC-8 in service. Finally, in 1975,
General Electric General Electric Company (GE) is an American multinational conglomerate founded in 1892, and incorporated in New York state and headquartered in Boston. The company operated in sectors including healthcare, aviation, power, renewable ene ...
began discussions with major airlines to fit the new and vastly-quieter Franco-American CFM56 engine to both DC-8s and 707s. MDC remained reluctant but eventually came on board in the late 1970s and helped develop the Series 70. The Super Seventies were a great success: roughly 70% quieter than the 60 Series and, at the time of their introduction, the world's quietest four-engined airliner. As well as being quieter and more powerful, the CFM56 was up to 23% more fuel-efficient than the JT3D, which reduced operating costs and extended the range. By 2002, of the 1,032
Boeing 707 The Boeing 707 is an American, long-range, narrow-body airliner, the first jetliner developed and produced by Boeing Commercial Airplanes. Developed from the Boeing 367-80 prototype first flown in 1954, the initial first flew on December 2 ...
s and 720s manufactured for commercial use, just 80 remained in service – though many of those 707s were converted for
USAF The United States Air Force (USAF) is the Aerial warfare, air military branch, service branch of the United States Armed Forces, and is one of the eight uniformed services of the United States. Originally created on 1 August 1907, as a part ...
use, either in service or for spare parts. Of the 556 DC-8s made, around 200 were still in commercial service in 2002, including about 25 50-Series, 82 of the stretched 60-Series, and 96 out of the 110 re-engined 70-Series. Most of the surviving DC-8s are now used as freighters. In May 2009, 97 DC-8s were in service following UPS's decision to retire its remaining fleet of 44. In January 2013, an estimated 36 DC-8s were in use worldwide. As a result of aging, increasing operating costs and strict noise and emissions regulations, the number of active DC-8s continues to decline, with the youngest airframes nearing a half-century of age.


Variants


Series 10

For domestic use, powered by 13,500 lb (60.5 kN)
Pratt & Whitney JT3C The Pratt & Whitney J57 (company designation: JT3C) is an axial-flow turbojet engine developed by Pratt & Whitney in the early 1950s. The J57 (first run January 1950) was the first 10,000 lbf (45 kN) thrust class engine in the United State ...
-6 turbojets with water injection. The initial DC-8-11 model had the original wingtips used on the prototype, and all were upgraded to DC-8-12 standard. The DC-8-12 featured the new low-drag wingtips and leading-edge slots, 80 inches long between the engines on each wing and 34 inches long inboard of the inner engines. These unique devices were covered by doors on the upper and lower wing surfaces that opened for low-speed flight and closed for cruise. The maximum weight increased from . This model was originally named "DC-8A" until the series 30 was introduced. 30 DC-8-10s were built: 23 for United and 6 for Delta, plus the prototype. By the mid-sixties, United had converted 16 of its 21 surviving aircraft to DC-8-20 standard and the other 5 to -50s. Delta converted its 6 to DC-8-50s. (The prototype was itself also converted to a DC-8-50.)


Series 20

Higher-powered 15,800 lb (70.8 kN) thrust
Pratt & Whitney JT4A The Pratt & Whitney J75 (civilian designation: JT4A) is an axial-flow turbojet engine first flown in 1955. A two-spool design in the 17,000 lbf (76 kN) thrust class, the J75 was essentially the bigger brother of the Pratt & Whitney J57 ...
-3 turbojets (without water injection) allowed a weight increase to . 33 DC-8-20s were built plus 16 converted DC-8-10s. This model was originally named "DC-8B" but was renamed when the series 30 was introduced.


Series 30

For intercontinental routes, the three Series 30 variants combined JT4A engines with a one-third increase in fuel capacity and strengthened fuselage and landing gear. The DC-8-31 was certified in March 1960 with 16,800 lb (75.2 kN) JT4A-9 engines for maximum takeoff weight. The DC-8-32 was similar but allowed weight. The DC-8-33 of November 1960 substituted 17,500 lb (78.4 kN) JT4A-11 turbojets, a modification to the flap linkage to allow a 1.5° setting for more efficient cruise, stronger landing gear, and maximum weight. Many -31 and -32 DC-8s were upgraded to this standard. A total of 57 DC-8-30s were produced (five of which were later upgraded to DC-8-50 standard).


Series 40

The DC-8-40 was essentially the -30 but with 17,500 lb (78.4 kN)
Rolls-Royce Conway The Rolls-Royce RB.80 Conway was the first turbofan engine to enter service. Development started at Rolls-Royce in the 1940s, but the design was used only briefly, in the late 1950s and early 1960s, before other turbofan designs replaced it. ...
509
turbofan The turbofan or fanjet is a type of airbreathing jet engine that is widely used in aircraft engine, aircraft propulsion. The word "turbofan" is a portmanteau of "turbine" and "fan": the ''turbo'' portion refers to a gas turbine engine which ac ...
engines for better efficiency, less noise and less smoke. The Conway was an improvement over the turbojets that preceded it, but the Series 40 sold poorly because of the traditional reluctance of U.S. airlines to buy a foreign product and because the still-more-advanced
Pratt & Whitney JT3D The Pratt & Whitney JT3D is an early turbofan aircraft engine derived from the Pratt & Whitney JT3C. It was first run in 1958 and was first flown in 1959 under a B-45 Tornado test aircraft. Over 8,000 JT3Ds were produced between 1959 and 1985. M ...
turbofan was due in early 1961. The DC-8-41 and DC-8-42 had weights of respectively, the DC-8-43 had the 1.5° flap setting of the -33 and introduced a 4% leading-edge wing extension to reduce drag and increase fuel capacity slightly – the new wing improved range by 8%, lifting capacity by 6,600 lb (3 metric tons), and cruising speed by better than . It was used on all later DC-8s. The first DC-8-40 was delivered in 1960; 32 were built (of which three would eventually be converted to DC-8-50s).


Series 50

The definitive short-fuselage DC-8 came with the same engine that powered the vast majority of 707s, the JT3D. Twenty earlier DC-8s were converted to this standard. All but the -55 were certified in 1961. The DC-8-51, DC-8-52 and DC-8-53 all had 17,000 lb (76.1 kN) JT3D-1 or 18,000 lb (80.6 kN) JT3D-3B engines, varying mainly in their weights: , and respectively. The DC-8-55 arrived in June 1964, retaining the JT3D-3B engines but with strengthened structure from the freighter versions and maximum weight. 142 DC-8-50s were built plus the 20 converted from Series 10/30/40. * DC-8 Jet Trader: Douglas approved the development of freighter versions of the DC-8 in May 1961, based on the Series 50. An original plan to fit a fixed bulkhead separating the forward of the cabin for freight, leaving the rear cabin for 54 passenger seats was soon replaced by a more practical one to use a movable bulkhead and allow anywhere between 25 and 114 seats with the remainder set aside for cargo. A large cargo door was fitted into the forward fuselage, the cabin floor was reinforced and the rear pressure bulkhead was moved by nearly to make more space. Airlines could order a windowless cabin but only United did, ordering 15 in 1964. The DC-8F-54 had a maximum takeoff weight of and the DC-8F-55 . Both used 18,000 lb (80.6 kN) JT3D-3B powerplants. 62 aircraft built (plus one converted from a standard DC-8-50 and two of the three converted DC-8-40s). * EC-24A: A single former United Airlines DC-8-54 (F) was used by the
United States Navy The United States Navy (USN) is the maritime service branch of the United States Armed Forces and one of the eight uniformed services of the United States. It is the largest and most powerful navy in the world, with the estimated tonnage ...
as an
electronic warfare Electronic warfare (EW) is any action involving the use of the electromagnetic spectrum (EM spectrum) or directed energy to control the spectrum, attack an enemy, or impede enemy assaults. The purpose of electronic warfare is to deny the opponent ...
training platform. It was retired in October 1998 and is now in storage with the 309th Aerospace Maintenance and Regeneration Group.


Super 60 Series

* DC-8 Series 61: The "Super DC-8" Series 61 was designed for high capacity and medium range. It had the same wings, engines and pylons as the -55, and sacrificed range to gain capacity. Having decided to stretch the DC-8, Douglas inserted a plug in the forward fuselage and a plug aft, taking overall length to . The added length required strengthening of the structure, but the basic DC-8 design already had sufficient ground clearance to permit the one-third increase in cabin size without requiring longer landing gear. The variant first flew on March 14, 1966, and was certified on September 2, 1966, at a maximum weight of . Deliveries began in January 1967 and it entered service with
United Airlines United Airlines, Inc. (commonly referred to as United), is a major American airline headquartered at the Willis Tower in Chicago, Illinois.
in February 1967. It typically carried 180–220 passengers in mixed-class configuration, or 259 in high-density configuration. A cargo door equipped DC-8-61CF was also available. 78 -61s and 10 -61CFs were built. * DC-8 Series 62: The long-range Series 62 followed in April 1967. It had a more modest stretch, two plugs fore and aft of the wing taking overall length to , and a number of modifications to provide greater range. wingtip extensions reduced drag and added fuel capacity, and Douglas redesigned the engine pods, extending the pylons and substituting new shorter and neater nacelles, all in the cause of drag reduction. The 18,000 lb JT3D-3B was retained but the engine pylons were redesigned to eliminate their protrusion above the wing and make them sweep forward more sharply, so that the engines were some further forward. The engine pods were also modified with a reduction in diameter and the elimination of the and bypass duct. The changes all improved the aircraft's aerodynamic efficiency. The DC-8 Series 62 is slightly heavier than the or at , and able to seat up to 189 passengers, the had a range with full payload of about , or about the same as the but with 40 extra passengers. Many late production had maximum takeoff weight and were known as the . Also available as the cargo door equipped convertible or all cargo . Production included 51 DC-8-62s, 10 , and 6 . * DC-8 Series 63: The "Super DC-8" Series 63 was the final new-build variant and entered service in June 1968. It had the long fuselage of the , the aerodynamic refinements and increased fuel capacity of the and 19,000 lb (85.1 kN) JT3D-7 engines. This allowed a maximum takeoff weight of . Like the , the Series 63 was also available as a cargo door equipped or all cargo . The freighters had a further increase in Maximum Take Off Weight to .
Eastern Air Lines Eastern Air Lines, also colloquially known as Eastern, was a major United States airline from 1926 to 1991. Before its dissolution, it was headquartered at Miami International Airport in an unincorporated area of Miami-Dade County, Florida. E ...
bought six with the strengthened floor of the freighters but no cargo door. Production included 41 DC-8-63s, 53 , 7 , and 6 . The Flying Tiger Line was a major early customer for the DC-8-63F.


Super 70 Series

The DC-8-71, DC-8-72, and DC-8-73 were straightforward conversions of the -61, -62 and -63 primarily involving the replacement of the JT3D engines with more fuel-efficient 22,000 lb (98.5 kN) CFM56-2 high-bypass turbofans with new nacelles and pylons built by
Grumman Aerospace The Grumman Aircraft Engineering Corporation, later Grumman Aerospace Corporation, was a 20th century American producer of military and civilian aircraft. Founded on December 6, 1929, by Leroy Grumman and his business partners, it merged in 1994 ...
and fairing of the air intakes below the nose. The DC-8-71 achieved the same end but required more modification because the -61 did not have the improved wings and relocated engines of the -62 and -63. Maximum takeoff weights remained the same, but there was a slight reduction in payload because of the heavier engines. All three models were certified in 1982 and a total of 110 60-Series DC-8s were converted by the time the program ended in 1988. DC-8-70 conversions were overseen by Cammacorp with CFMI, McDonnell Douglas, and Grumman Aerospace as partners. Cammacorp was disbanded after the last aircraft was converted.


Operators

, five DC-8s remain in commercial service, with three operating for Trans Air Cargo Service and two with Skybus Jet Cargo. Disaster relief organization
Samaritan's Purse Samaritan's Purse is an Evangelicalism, evangelical Christian humanitarian aid organization that provides aid to people in physical need as a key part of its Christian missionary work. The organization's president is Franklin Graham, son of Chri ...
operates a DC-8-72.
NASA The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research. NASA was established in 1958, succeedin ...
operates one DC-8 for research including archaeology, ecology, geography, hydrology, meteorology, oceanography, volcanology, atmospheric chemistry, cryospheric science, soil science, and biology projects.


Accidents and incidents

, the DC-8 had been involved in 146 incidents, including 84 hull-loss accidents, with 2,255 fatalities. The DC-8 has also been involved in 46 hijackings with 2 fatalities. The deadliest incident involving the DC-8 was
Nigeria Airways Flight 2120 Nigeria Airways Flight 2120 was a chartered passenger flight from Jeddah, Saudi Arabia, to Sokoto, Nigeria, on 11 July 1991, which caught fire shortly after takeoff from King Abdulaziz International Airport and crashed while attempting to retur ...
which crashed on July 11, 1991, with 261 fatalities.


Aircraft on display

The following museums have DC-8s on display or in storage: * The forward section of a DC-8-32 operated by Japan Airlines, ''Fuji'', is on display at
Haneda Airport , officially , and sometimes called as Tokyo Haneda Airport or Haneda International Airport , is one of two international airports serving the Greater Tokyo Area, the other one being Narita International Airport (NRT). It serves as the primary ...
, Tokyo. The first jet airliner used by the airline, it was retired from service in 1974 for use as a cockpit trainer. * 45280 – DC-8-21 on display at the
Chinese Aviation Museum The Chinese Aviation Museum (), sometimes referred to as the China Aviation Museum and the Datangshan Aviation Museum (due to its location adjacent to the mountain of the same name), is an aviation museum in Changping District, Beijing, Ch ...
in Datangshan, China. It is an ex-
United Airlines United Airlines, Inc. (commonly referred to as United), is a major American airline headquartered at the Willis Tower in Chicago, Illinois.
aircraft formerly used as a flying eye hospital by ORBIS International. * 45570 – DC-8-33 on display at the Musée de l'Air at the Paris–Le Bourget Airport in
Paris, France Paris () is the capital and most populous city of France, with an estimated population of 2,165,423 residents in 2019 in an area of more than 105 km² (41 sq mi), making it the 30th most densely populated city in the world in 2020. Si ...
. It is an ex-
French Air Force The French Air and Space Force (AAE) (french: Armée de l'air et de l'espace, ) is the air and space force of the French Armed Forces. It was the first military aviation force in history, formed in 1909 as the , a service arm of the French Ar ...
electronic warfare aircraft and has been on display since its retirement in 2001. * 45850 – DC-8-52 on display at the California Science Center in Exposition Park,
Los Angeles, California Los Angeles ( ; es, Los Ángeles, link=no , ), often referred to by its initials L.A., is the List of municipalities in California, largest city in the U.S. state, state of California and the List of United States cities by population, sec ...
. It is an ex-United Airlines aircraft and is on display outside near Downtown LA. * 45922 – DC-8-62CF on display at the
Naval Air Museum Barbers Point Naval Air Museum Barbers Point was a military museum in Kapolei, Hawaii. The museum preserves the history of the co-located Naval Air Station Barbers Point. Its exhibits include former U.S. Navy, U.S. Coast Guard, and U.S. Marine Corps aircraf ...
at Kalaeloa Airport in
Kapolei, Hawaii Kapolei () is a planned community in Honolulu County, Hawaiʻi, United States, on the island of Oʻahu. It is colloquially known as the "second city" of Oʻahu, in relation to Honolulu. For statistical purposes, the United States Census Bureau ...
since 2013, ex- Air Transport International. * 46160 – DC-8-61 on display at the
Shanghai Shanghai (; , , Standard Chinese, Standard Mandarin pronunciation: ) is one of the four Direct-administered municipalities of China, direct-administered municipalities of the China, People's Republic of China (PRC). The city is located on the ...
Aerospace Enthusiasts Centre, ex-Japan Airlines. * There is a DC-8 displayed at Kenneth Kaunda International Airport in Lusaka Zambia. It was operated as a cargo plane by MK Airlines.


Specifications


Deliveries


See also


Notes


References


Further reading

* Cearley, George Walker. ''The Douglas DC-8: A Pictorial History''. Dallas: G.W. Cearley Jr., 1992. * Douglas Aircraft Co. ''The DC-8 Story''. Long Beach, CA: Douglas Aircraft Company, 1972. * Douglas Aircraft Co. ''Douglas DC-8 Maintenance Manual''. Long Beach, CA: Douglas Aircraft Company, 1959. OCLC 10621428. * Hubler, Richard G. ''Big Eight: A Biography of an Airplane''. New York: Duell, Sloan, and Pearce, 1960. * Lundkvist, Bo-Goran. ''Douglas DC-8''. Coral Springs, FL: Lundkvist Aviation Research, 1983. OCLC 62220710. * McDonnell-Douglas. ''The DC-8 Super-Sixty''. Long Beach, CA: McDonnell Douglas Corp. Sales Engineering Div., 1968. * McDonnell-Douglas. ''The DC-8 Handbook''. Long Beach, CA: McDonnell Douglas Corp. Sales Engineering Div., 1982. * Proctor, Jon, Machat, Mike, Kodeta, Craig. ''From Props to Jets: Commercial Aviatin's Transition to the Jet Age 1952–1962''. North Branch, MN: Specialty Press. . * Vicenzi, Ugo. ''Early American Jetliners: Boeing 707, Douglas DC-8 and Convair CV880''. Osceola, WI: MBI Publishing. . * Waddington, Terry. ''Douglas DC-8''. Miami, FL: World Transport Press, 1996. . * Wilson, Stewart. ''Airliners of the World''. Fyshwick, Australia, ACT: Aerospace Publications Pty Ltd., 1999. . * Wilson, Stewart. ''Boeing 707, Douglas DC-8, and Vickers VC-10''. Fyshwick, Australia, ACT: Aerospace Publications Pty Ltd., 1998. .


External links

*
Boeing: Historical Snapshot: DC-8 Commercial Transport


* {{DEFAULTSORT:Douglas DC-08 DC-08 DC-08 1950s United States airliners Quadjets Low-wing aircraft Aircraft first flown in 1958