Carryover with steam refers to transport of
moisture
Moisture is the presence of a liquid, especially water, often in trace amounts. Moisture is defined as water in the adsorbed or absorbed phase. Small amounts of water may be found, for example, in the air (humidity), in foods, and in some comme ...
and
impurities with
steam
Steam is water vapor, often mixed with air or an aerosol of liquid water droplets. This may occur due to evaporation or due to boiling, where heat is applied until water reaches the enthalpy of vaporization. Saturated or superheated steam is inv ...
.
Moisture carryover with steam is quantified by the mass flow rate of liquid water per mass flow rate of steam. In
boiler
A boiler is a closed vessel in which fluid (generally water) is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, centra ...
s producing
saturated steam
Steam is water vapor, often mixed with air or an aerosol of liquid water droplets. This may occur due to evaporation or due to boiling, where heat is applied until water reaches the enthalpy of vaporization. Saturated or superheated steam is ...
, it is typically about 0.1% but may increase with
fouling
Fouling is the accumulation of unwanted material on solid surfaces. The fouling materials can consist of either living organisms (biofouling, organic) or a non-living substance (inorganic). Fouling is usually distinguished from other surfac ...
and boiler impurities.
The carryover of impurities (for example,
sodium
Sodium is a chemical element; it has Symbol (chemistry), symbol Na (from Neo-Latin ) and atomic number 11. It is a soft, silvery-white, highly reactive metal. Sodium is an alkali metal, being in group 1 element, group 1 of the peri ...
,
chloride
The term chloride refers to a compound or molecule that contains either a chlorine anion (), which is a negatively charged chlorine atom, or a non-charged chlorine atom covalently bonded to the rest of the molecule by a single bond (). The pr ...
,
copper
Copper is a chemical element; it has symbol Cu (from Latin ) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orang ...
,
silica
Silicon dioxide, also known as silica, is an oxide of silicon with the chemical formula , commonly found in nature as quartz. In many parts of the world, silica is the major constituent of sand. Silica is one of the most complex and abundant f ...
) with steam can be divided into two parts:
* mechanical carryover of the impurity with liquid water droplets entrained with the steam, and
* vaporous carryover of the impurity in steam.
The total carryover is the sum of the two. Vaporous carryover generally increases with increasing steam pressure. In low pressure boilers, mechanical carryover prevails, possibly with the exception of more volatile impurities, such as silica.
Impurity carryover can cause corrosion and fouling of steam turbines, reheaters, and superheaters.
See also
*
Priming
References
{{reflist
Boilers