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Runaway Diesel
Diesel engine runaway is an occurrence in diesel engines, in which the engine draws excessive fuel from an unintended source and overspeeds at higher RPMs, producing up to ten times the engine's rated output resulting in a catastrophic mechanical failure due to a lack of lubrication. Hot-bulb engines and jet engines can also run away and fail via the same process. Causes In a diesel engine, the torque and the rotational speed are controlled by means of ''quality torque manipulation''. This means that, with each intake stroke, the engine draws in air which is not mixed with fuel; the fuel is injected into the cylinder ''after'' its contents have been compressed during the compression stroke. The high air temperature near the end of the compression stroke causes spontaneous combustion of the mixture as the fuel is injected. The output torque is controlled by adjusting the mass of injected fuel; the more fuel injected, the higher the torque produced. Adjusting the amount of fuel rec ...
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Diesel Engine
The diesel engine, named after the German engineer Rudolf Diesel, is an internal combustion engine in which Combustion, ignition of diesel fuel is caused by the elevated temperature of the air in the cylinder due to Mechanics, mechanical Compression (physics), compression; thus, the diesel engine is called a compression-ignition engine (CI engine). This contrasts with engines using spark plug-ignition of the air-fuel mixture, such as a petrol engine (gasoline engine) or a gas engine (using a gaseous fuel like natural gas or liquefied petroleum gas). Introduction Diesel engines work by compressing only air, or air combined with residual combustion gases from the exhaust (known as exhaust gas recirculation, "EGR"). Air is inducted into the chamber during the intake stroke, and compressed during the compression stroke. This increases air temperature inside the Cylinder (engine), cylinder so that atomised diesel fuel injected into the combustion chamber ignites. The torque a dies ...
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Compression Release Engine Brake
A compression release engine brake, compression brake, or decompression brake is an engine braking mechanism installed on some diesel engines. When activated, it opens exhaust valves to the cylinders, right before the compression stroke ends, releasing the compressed gas trapped in the cylinders. The compression followed by the "wasteful" release consumes great amount of energy, effectively slowing the vehicle. Clessie Cummins was granted a patent for the engine compression brake in 1965, and the first company to manufacture them was Jacobs Vehicle Systems. Therefore, the brakes are commonly known as Jake brakes. Function When the driver releases the accelerator on a moving vehicle powered by an internal combustion engine, the vehicle's forward momentum continues to turn the engine's crankshaft. Most diesel engines do not have a throttle body, so regardless of the throttle setting, air is always drawn into the cylinders (excluding the valve fitted to certain diesels, such ...
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Rev Limiter
A rev limiter is a device fitted in modern vehicles that have internal combustion engines. They are intended to protect an engine by restricting its maximum rotational speed, measured in revolutions per minute (RPM). Rev limiters are Engine control unit, pre-set by the engine manufacturer. There are also aftermarket units where a separate controller is installed using a custom RPM setting. A limiter prevents a vehicle's engine from being pushed beyond the manufacturer's limit, known as the ''redline'' (literally the red line marked on the tachometer). At some point beyond the redline, engine damage may occur. Operation Limiters usually work by shutting off a component necessary for the combustion processes to occur, whether it be fuel, air or spark. Internal combustion engine#Compression ignition process, Compression-ignition engines use mechanical Governor (device), governors or limiters to shut off electronic fuel injectors. A Internal combustion engine#Spark ignition process ...
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McGraw-Hill Professional
McGraw Hill is an American education science company that provides educational content, software, and services for students and educators across various levels—from K-12 to higher education and professional settings. They produce textbooks, digital learning tools, and adaptive technology to enhance learning experiences and outcomes. It is one of the "big three" educational publishers along with Houghton Mifflin Harcourt and Pearson Education. McGraw Hill also publishes reference and trade publications for the medical, business, and engineering professions. Formerly a division of The McGraw Hill Companies (later renamed McGraw Hill Financial, now S&P Global), McGraw Hill Education was divested and acquired by Apollo Global Management in March 2013 for $2.4 billion in cash. McGraw Hill was sold in 2021 to Platinum Equity for $4.5 billion. History McGraw Hill was founded in 1888, when James H. McGraw, co-founder of McGraw Hill, purchased the ''American Journal of Railwa ...
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Back-fire
A backfire or afterburn is combustion or an explosion produced by a running internal combustion engine that occurs in the exhaust system, rather than inside the combustion chamber. It is also sometimes referred to as an afterfire, especially in cases where the word backfire is used to mean a fuel burn that occurs while an intake valve is open, causing the fire to move backward through the system and out through the intake instead of the exhaust. When the flame moves backward it may also be called a "pop-back". A backfire can be caused either by ignition that happens with an exhaust valve open or unburnt fuel making its way into the hot exhaust system. A visible flame may momentarily shoot out of the exhaust pipe. A backfire is often a sign that the engine is improperly tuned. The term derives from parallel experiences with early unreliable firearms or ammunition in which the explosive force was directed out at the breech instead of the muzzle. That is the origin of the us ...
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Raffinate
In chemical separation terminology, the raffinate (from French ''raffiner'', to refine) is a product which has had a component or components removed. The product having the removed materials is referred to as the extract. For example, in solvent extraction, the raffinate is the liquid stream which remains after solutes from the original liquid are removed through contact with an immiscible liquid. In metallurgy, raffinating refers to a process in which impurities are removed from liquid material. In pressure swing adsorption the raffinate refers to the gas which is not adsorbed during the high pressure stage. The species which is desorbed from the adsorbent at low pressure may be called the "extract" product. Types Raffinate-1 or C4R1 In naphtha cracking process, C4R1 refers to C4 residual obtained after separation of 1,3-butadiene from C4 raffinate stream and which, mainly consists of isobutylene 40~50 wt% and ''cis''- or ''trans''- 2-butene 30~35 wt%. Normally C4R1 is a si ...
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Blowdown Stack
A blowdown stack is an elevated vent or vertical stack that is used to vent the pressure of components of a chemical, refinery or other plant if there is a process problem or emergency. A blowdown stack can be used to complement a flare stack or as an alternative. The purpose is to prevent 'loss of containment' of volatile liquids and gases. Blowdown from several systems may be combined in a blowdown header prior to the stack. A knock-out pot may be provided at the base of the stack to remove any liquids. Blowdown stacks may either be ignited (like a flare) or un-ignited (a ‘cold’ vent). The height of the blowdown stack must be tall enough to ensure the safe dispersal of vapour. Blowdown Blowdown is the controlled removal, safe flow and disposal of vapour from a pressure vessel. Blowdown, or depressurisation, removes hazardous inventory from a vessel, reduces the pressure in the vessel and thereby reduces the stresses in the vessel walls. Blowdown is used prior to draining ...
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Texas City Refinery Explosion
On March 23, 2005, a hydrocarbon vapor cloud ignited and violently exploded at the isomerization process unit of the BP-owned oil refinery in Texas City, Texas. It resulted in the killing of 15 workers, 180 injuries and severe damage to the refinery. All the fatalities were contractors working out of temporary buildings located close to the unit to support Turnaround (refining), turnaround activities. Property loss was $200million ($million in ). When including settlements ($2.1 billion), costs of repairs, deferred production, and fines, the explosion is the world's costliest refinery accident. The explosive vapor cloud came from raffinate liquids overflowing from the top of a blowdown stack. The source of ignition was probably a running vehicle engine. The release of liquid followed the automatic opening of a set of Relief valve, relief valves on a raffinate splitter column caused by overfilling. Subsequent investigation reports by BP, the U.S. Chemical Safety Board (CSB), a ...
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Fire Extinguisher
A fire extinguisher is a handheld active fire protection device usually filled with a dry or wet chemical used to extinguish or control small fires, often in emergencies. It is not intended for use on an out-of-control fire, such as one which has reached the ceiling, endangers the user (i.e., no escape route, smoke, explosion hazard, etc.), or otherwise requires the equipment, personnel, resources or expertise of a fire brigade. Typically, a fire extinguisher consists of a hand-held cylindrical pressure vessel containing an #Types of extinguishing agents, agent that can be discharged to extinguish a fire. Fire extinguishers manufactured with non-cylindrical pressure vessels also exist, but are less common. There are two main types of fire extinguishers: stored-pressure and cartridge-operated. In stored-pressure units, the expellant is stored in the same chamber as the firefighting agent itself. Depending on the agent used, different propellants are used. With dry chemical extingu ...
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Overspeed (engine)
Overspeed is a condition in which an engine is allowed or forced to turn beyond its design limit. The consequences of running an engine too fast vary by engine type and model and depend upon several factors, the most important of which are the duration of the overspeed and the speed attained. With some engines, a momentary overspeed can result in greatly reduced engine life or catastrophic failure. The speed of an engine is typically Tachometer, measured in revolutions per minute (rpm). Examples of overspeed * In a propeller aircraft, an overspeed will occur if the propeller (aircraft), propeller, usually connected directly to the engine, is forced to turn too fast by high-speed airflow while the aircraft is in a dive, moves to a flat blade pitch in cruising flight due to a governor failure or feathering failure, or becomes decoupled from the engine. * In a jet aircraft, an overspeed results when the axial compressor exceeds its maximal operating rotational speed. This often le ...
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Throttle
A throttle is a mechanism by which fluid flow is managed by construction or obstruction. An engine's power can be increased or decreased by the restriction of inlet gases (by the use of a throttle), but usually decreased. The term ''throttle'' has come to refer, informally, to any mechanism by which the power or speed of an engine is regulated, such as a car's accelerator pedal. What is often termed a ''throttle'' (in an aviation context) is also called a thrust lever, particularly for jet engine powered aircraft. For a steam locomotive, the valve which controls the steam is known as the regulator. Internal combustion engines In an internal combustion engine, the throttle is a means of controlling an engine's power by regulating the amount of fuel or air entering the engine. In a motor vehicle the control used by the driver to regulate power is sometimes called the throttle, accelerator, or gas pedal. For a gasoline engine, the throttle most commonly regulates the amount of ...
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Jet Engine
A jet engine is a type of reaction engine, discharging a fast-moving jet (fluid), jet of heated gas (usually air) that generates thrust by jet propulsion. While this broad definition may include Rocket engine, rocket, Pump-jet, water jet, and hybrid propulsion, the term typically refers to an internal combustion airbreathing jet engine, air-breathing jet engine such as a turbojet, turbofan, ramjet, pulse jet engine, pulse jet, or scramjet. In general, jet engines are internal combustion engines. Air-breathing jet engines typically feature a Axial compressor, rotating air compressor powered by a turbine, with the leftover power providing thrust through the propelling nozzle—this process is known as the Brayton cycle, Brayton thermodynamic cycle. Jet aircraft use such engines for long-distance travel. Early jet aircraft used turbojet engines that were relatively inefficient for subsonic flight. Most modern subsonic jet aircraft use more complex High-bypass turbofan, high-bypas ...
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