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Pyrometallurgy
Pyrometallurgy is a branch of extractive metallurgy. It consists of the thermal treatment of minerals and metallurgical ores and concentrates to bring about physical and chemical transformations in the materials to enable recovery of valuable metals. Pyrometallurgical treatment may produce products able to be sold such as pure metals, or intermediate compounds or alloys, suitable as feed for further processing. Examples of elements extracted by pyrometallurgical processes include the oxides of less reactive elements like iron, copper, zinc, chromium, tin, and manganese. Pyrometallurgical processes are generally grouped into one or more of the following categories: * calcining, * roasting, * smelting, * refining. Most pyrometallurgical processes require energy input to sustain the temperature at which the process takes place. The energy is usually provided in the form of combustion or from electrical heat. When sufficient material is present in the feed to sustain the proce ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Extractive Metallurgy
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct use as a finished product, but more often in a form that requires further working to achieve the given properties to suit the applications. The field of ferrous and non-ferrous extractive metallurgy have specialties that are generically grouped into the categories of mineral processing, hydrometallurgy, pyrometallurgy, and electrometallurgy based on the process adopted to extract the metal. Several processes are used for extraction of the same metal depending on occurrence and chemical requirements. Mineral processing Mineral processing begins with beneficiation, consisting of ini ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Isasmelt
The ISASMELT process is an energy-efficient smelting process that was jointly developed from the 1970s to the 1990s by Mount Isa Mines (a subsidiary of MIM Holdings and now part of Glencore) and the Government of Australia's CSIRO. It has relatively low capital and operating costs for a smelting process. ISASMELT technology has been applied to lead, copper, and nickel smelting. As of 2021, 22 plants were in operation in eleven countries, along with three demonstration plants located at Mt Isa. The installed capacity of copper/nickel operating plants in 2020 was 9.76 million tonnes per year of feed materials and 750 thousand tonnes per year across lead operating plants. Smelters based on the copper ISASMELT process are among the lowest-cost copper smelters in the world.J L Bill, T E Briffa, A S Burrows, C R Fountain, D Retallick, J M I Tuppurainen, J S Edwards, and P Partington, "Isasmelt—Mount Isa copper smelter progress update," in: ''Sulfide Smelting 2002'', Eds R L Stephen ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Smelting
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron-making, iron, copper extraction, copper, silver mining#Ore processing, silver, tin, lead smelting, lead and zinc smelting, zinc. Smelting uses heat and a chemical reducing agent to decompose the ore, driving off other elements as gases or slag and leaving the metal behind. The reducing agent is commonly a fossil-fuel source of carbon, such as carbon monoxide from incomplete combustion of coke (fuel), coke—or, in earlier times, of charcoal. The oxygen in the ore binds to carbon at high temperatures, as the Chemical energy, chemical potential energy of the bonds in carbon dioxide () is lower than that of the bonds in the ore. Sulfide ores such as those commonly used to obtain copper, zinc or lead, are roasting (metallurgy), roasted before smelting in order to convert the sulfid ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metallurgy
Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the science and the technology of metals, including the production of metals and the engineering of metal components used in products for both consumers and manufacturers. Metallurgy is distinct from the craft of metalworking. Metalworking relies on metallurgy in a similar manner to how medicine relies on medical science for technical advancement. A specialist practitioner of metallurgy is known as a metallurgist. The science of metallurgy is further subdivided into two broad categories: chemical metallurgy and physical metallurgy. Chemical metallurgy is chiefly concerned with the reduction and oxidation of metals, and the chemical performance of metals. Subjects of study in chemical metallurgy include mineral processing, the extraction ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Smelting
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron-making, iron, copper extraction, copper, silver mining#Ore processing, silver, tin, lead smelting, lead and zinc smelting, zinc. Smelting uses heat and a chemical reducing agent to decompose the ore, driving off other elements as gases or slag and leaving the metal behind. The reducing agent is commonly a fossil-fuel source of carbon, such as carbon monoxide from incomplete combustion of coke (fuel), coke—or, in earlier times, of charcoal. The oxygen in the ore binds to carbon at high temperatures, as the Chemical energy, chemical potential energy of the bonds in carbon dioxide () is lower than that of the bonds in the ore. Sulfide ores such as those commonly used to obtain copper, zinc or lead, are roasting (metallurgy), roasted before smelting in order to convert the sulfid ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Slag
The general term slag may be a by-product or co-product of smelting (pyrometallurgical) ores and recycled metals depending on the type of material being produced. Slag is mainly a mixture of metal oxides and silicon dioxide. Broadly, it can be classified as ferrous (co-products of processing iron and steel), ferroalloy (a by-product of ferroalloy production) or non-ferrous/ base metals (by-products of recovering non-ferrous materials like copper, nickel, zinc and phosphorus). Within these general categories, slags can be further categorized by their precursor and processing conditions (e.g., blast furnace slags, air-cooled blast furnace slag, granulated blast furnace slag, basic oxygen furnace slag, and electric arc furnace slag). Slag generated from the EAF process can contain toxic metals, which can be hazardous to human and environmental health. Due to the large demand for ferrous, ferralloy, and non-ferrous materials, slag production has increased throughout the years des ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metallurgical Processes
Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the science and the technology of metals, including the production of metals and the engineering of metal components used in products for both consumers and manufacturers. Metallurgy is distinct from the craft of metalworking. Metalworking relies on metallurgy in a similar manner to how medicine relies on medical science for technical advancement. A specialist practitioner of metallurgy is known as a metallurgist. The science of metallurgy is further subdivided into two broad categories: chemical metallurgy and physical metallurgy. Chemical metallurgy is chiefly concerned with the reduction and oxidation of metals, and the chemical performance of metals. Subjects of study in chemical metallurgy include mineral processing, the extraction of ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Zinc
Zinc is a chemical element; it has symbol Zn and atomic number 30. It is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic table. In some respects, zinc is chemically similar to magnesium: both elements exhibit only one normal oxidation state (+2), and the Zn2+ and Mg2+ ions are of similar size. Zinc is the 24th most abundant element in Earth's crust and has five stable isotopes. The most common zinc ore is sphalerite (zinc blende), a zinc sulfide mineral. The largest workable lodes are in Australia, Asia, and the United States. Zinc is refined by froth flotation of the ore, roasting, and final extraction using electricity ( electrowinning). Zinc is an essential trace element for humans, animals, plants and for microorganisms and is necessary for prenatal and postnatal development. It is the second most abundant trace metal in humans after iron, an import ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Shaft Furnace
Shaft may refer to: Rotating machine elements * Shaft (mechanical engineering), a rotating machine element used to transmit power * Line shaft, a power transmission system * Drive shaft, a shaft for transferring torque * Axle, a shaft around which one or more wheels rotate Vertical narrow passages * Elevator shaft, a vertical passage housing a lift or elevator * Ventilation shaft, a vertical passage used in mines and tunnels to move fresh air underground, and to remove stale air * Shaft (civil engineering), an underground vertical or inclined passageway * Pitch (ascent/descent), a significant underground vertical space in caving terminology * Shaft mining, the method of excavating a vertical or near-vertical tunnel from the top down, where there is initially no access to the bottom * Shafting, illicit travelling through shafts Long narrow rigid bodies * The body of a column between the capital and the pedestal, or the column itself * Type of long handle (grip) of hand-tools ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Flux (metallurgy)
In metallurgy, a flux is a chemical reducing agent, flowing agent, or purifying agent. Fluxes may have more than one function at a time. They are used in both extractive metallurgy and metal joining. Some of the earliest known fluxes were sodium carbonate, potash, charcoal, coke, borax, lime, lead sulfide and certain minerals containing phosphorus. Iron ore was also used as a flux in the smelting of copper. These agents served various functions, the simplest being a reducing agent, which prevented oxides from forming on the surface of the molten metal, while others absorbed impurities into slag, which could be scraped off molten metal. Fluxes are also used in foundries for removing impurities from molten nonferrous metals such as aluminium, or for adding desirable trace elements such as titanium. As reducing agents, fluxes facilitate soldering, brazing, and welding by removing oxidation from the metals to be joined. In some applications molten flux also serves as ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Iron
Iron is a chemical element; it has symbol Fe () and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, forming much of Earth's outer and inner core. It is the fourth most abundant element in the Earth's crust, being mainly deposited by meteorites in its metallic state. Extracting usable metal from iron ores requires kilns or furnaces capable of reaching , about 500 °C (900 °F) higher than that required to smelt copper. Humans started to master that process in Eurasia during the 2nd millennium BC and the use of iron tools and weapons began to displace copper alloys – in some regions, only around 1200 BC. That event is considered the transition from the Bronze Age to the Iron Age. In the modern world, iron alloys, such as steel, stainless steel, cast iron and special steels, are by far the most common industrial metals, due to their mechan ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Reverberatory Furnace
A reverberatory furnace is a metallurgy, metallurgical or process Metallurgical furnace, furnace that isolates the material being processed from contact with the fuel, but not from contact with combustion gases. The term ''reverberation'' is used here in a generic sense of ''rebounding'' or ''Reflection (physics), reflecting'', not in the acoustics, acoustic sense of ''echoing''. Operation Chemistry determines the optimum relationship between the fuel and the material, among other variables. The reverberatory furnace can be contrasted on the one hand with the blast furnace, in which fuel and material are mixed in a single chamber, and, on the other hand, with crucible, Muffle furnace, muffling, or Retort, retort furnaces, in which the subject material is isolated from the fuel and all of the products of combustion including gases and flying ash. There are, however, a great many furnace designs, and the terminology of metallurgy has not been very consistently defined, so it is ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
