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Conductive Rubber
A conductive elastomer is a form of elastomer, often natural rubber or other rubber substitute, that is manufactured to conduct electricity. This is commonly accomplished by distributing carbon or other conductive particles throughout the raw material prior to setting it. Carbon black and silica are common additives to induce conductivity in elastomers. Silica has been studied more so than other additives due to its low cost however, its conductance is also lower. These additives can not only enable conductance but can increase the mechanical properties of the elastomer. Conductive elastomers are often pressure-sensitive, with their conductivity varying with the amount of pressure put on it, and can be used to make pressure sensor A pressure sensor is a device for pressure measurement of gases or liquids. Pressure is an expression of the force required to stop a fluid from expanding, and is usually stated in terms of force per unit area. A pressure sensor usually ...s. ...
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Elastomer
An elastomer is a polymer with viscoelasticity (i.e. both viscosity and Elasticity (physics), elasticity) and with weak intermolecular forces, generally low Young's modulus and high Deformation (mechanics), failure strain compared with other materials. The term, a portmanteau of ''elastic polymer'', is often used interchangeably with Synthetic rubber, rubber, although the latter is preferred when referring to vulcanization, vulcanisates. Each of the monomers which link to form the polymer is usually a compound of several chemical elements, elements among carbon, hydrogen, oxygen and silicon. Elastomers are amorphous polymer A polymer (; Greek '' poly-'', "many" + '' -mer'', "part") is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic a ...s maintained above their glass transition temperature, so that considerable segmental motion, molecular reconfo ...
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Natural Rubber
Rubber, also called India rubber, latex, Amazonian rubber, ''caucho'', or ''caoutchouc'', as initially produced, consists of polymers of the organic compound isoprene, with minor impurities of other organic compounds. Thailand, Malaysia, and Indonesia are three of the leading rubber producers. Types of polyisoprene that are used as natural rubbers are classified as elastomers. Currently, rubber is harvested mainly in the form of the latex from the rubber tree (''Hevea brasiliensis'') or others. The latex is a sticky, milky and white colloid drawn off by making incisions in the bark and collecting the fluid in vessels in a process called "tapping". The latex then is refined into the rubber that is ready for commercial processing. In major areas, latex is allowed to coagulate in the collection cup. The coagulated lumps are collected and processed into dry forms for sale. Natural rubber is used extensively in many applications and products, either alone or in combination wit ...
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Electrical Conductor
In physics and electrical engineering, a conductor is an object or type of material that allows the flow of charge (electric current) in one or more directions. Materials made of metal are common electrical conductors. Electric current is generated by the flow of negatively charged electrons, positively charged holes, and positive or negative ions in some cases. In order for current to flow within a closed electrical circuit, it is not necessary for one charged particle to travel from the component producing the current (the current source) to those consuming it (the loads). Instead, the charged particle simply needs to nudge its neighbor a finite amount, who will nudge ''its'' neighbor, and on and on until a particle is nudged into the consumer, thus powering it. Essentially what is occurring is a long chain of momentum transfer between mobile charge carriers; the Drude model of conduction describes this process more rigorously. This momentum transfer model makes metal a ...
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Carbon
Carbon () is a chemical element with the symbol C and atomic number 6. It is nonmetallic and tetravalent—its atom making four electrons available to form covalent chemical bonds. It belongs to group 14 of the periodic table. Carbon makes up only about 0.025 percent of Earth's crust. Three isotopes occur naturally, C and C being stable, while C is a radionuclide, decaying with a half-life of about 5,730 years. Carbon is one of the few elements known since antiquity. Carbon is the 15th most abundant element in the Earth's crust, and the fourth most abundant element in the universe by mass after hydrogen, helium, and oxygen. Carbon's abundance, its unique diversity of organic compounds, and its unusual ability to form polymers at the temperatures commonly encountered on Earth, enables this element to serve as a common element of all known life. It is the second most abundant element in the human body by mass (about 18.5%) after oxygen. The atoms of carbo ...
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Pressure Sensor
A pressure sensor is a device for pressure measurement of gases or liquids. Pressure is an expression of the force required to stop a fluid from expanding, and is usually stated in terms of force per unit area. A pressure sensor usually acts as a transducer; it generates a signal as a function of the pressure imposed. For the purposes of this article, such a signal is electrical. Pressure sensors are used for control and monitoring in thousands of everyday applications. Pressure sensors can also be used to indirectly measure other variables such as fluid/gas flow, speed, water level, and altitude. Pressure sensors can alternatively be called pressure transducers, pressure transmitters, pressure senders, pressure indicators, piezometers and manometers, among other names. Pressure sensors can vary drastically in technology, design, performance, application suitability and cost. A conservative estimate would be that there may be over 50 technologies and at least 300 compa ...
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Metal Rubber
Metal rubber is a broad, informal name for several conductive plastic polymers with metal ions produced by NanoSonic Inc. in cooperation with Virginia Tech. This self-assembling nanocomposite is flexible and durable to high and low pressures, temperatures, tensions, and most chemical reactions, and retains all of its physical and chemical properties upon being returned to a ground state. NanoSonic’s Metal rubber™ is an electrically conductive and flexible elastomer. It can be mechanically strained to greater than 1000% of its original dimensions while remaining electrically conductive. As Metal rubber can carry data and electrical power and is environmentally rugged, it can be used as a flexible and stretchable electrical conductor in the aerospace/defense, electronics, and bioengineering markets.Lalli, Jennifer & Claus, Richard & Hill, Andrea & Mecham, Jeffrey & Davis, Bradley & Subramanayan, Sumitra & Goff, R.. (2005). Commercial applications of Metal rubber (TM). Proceedings ...
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Magnetorheological Elastomer
Magnetorheological elastomers (MREs) (also called magnetosensitive elastomers) are a class of solids that consist of polymeric matrix with embedded micro- or nano-sized ferromagnetic particles such as carbonyl iron. As a result of this composite microstructure, the mechanical properties of these materials can be controlled by the application of magnetic field. Fabrication MREs are typically prepared by curing process for polymers. The polymeric material (e.g. silicone rubber) in its liquid state is mixed with iron powder and several other additives to enhance their mechanical properties. The entire mixture is then cured at high temperature. Curing in the presence of a magnetic field causes the iron particles to arrange in chain like structures resulting in an anisotropic material. If magnetic field is not applied, then iron-particles are randomly distributed in the solid resulting in an isotropic material. Recently, in 2017, an advanced technology, 3D printing has also been used ...
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Elastomeric Connector
Elastomeric connectors, also known by the registered trademark ZEBRA connectors, consist of alternating conductive and insulating regions in a rubber or elastomer matrix to produce overall anisotropic conductive properties. The original version consisted of alternating conductive and insulating layers of silicone rubber, cut crosswise to expose the thin layers. They provide high-density redundant electrical paths for high reliability connections. One of the first applications was connecting thin and fragile glass liquid crystal displays (LCDs) to circuit boards in electronic devices, as little current was required. Because of their flexibility, they excel in shock and anti-vibration applications. They can create a gasket-like seal for harsh environments. Conductor material possibilities include carbon, silver, and gold. The length, width and height may be specified as well as the stripe pitch. Frequently a recess with ribs is specified that captures and provides the elastomer refe ...
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Elastomers
An elastomer is a polymer with viscoelasticity (i.e. both viscosity and elasticity) and with weak intermolecular forces, generally low Young's modulus and high failure strain compared with other materials. The term, a portmanteau of ''elastic polymer'', is often used interchangeably with rubber, although the latter is preferred when referring to vulcanisates. Each of the monomers which link to form the polymer is usually a compound of several elements among carbon, hydrogen, oxygen and silicon. Elastomers are amorphous polymers maintained above their glass transition temperature, so that considerable molecular reconformation is feasible without breaking of covalent bonds. At ambient temperatures, such rubbers are thus relatively compliant ( E ≈ 3 M Pa) and deformable. Their primary uses are for seals, adhesives and molded flexible parts. Application areas for different types of rubber are manifold and cover segments as diverse as tires, soles for shoes, and damping an ...
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