Cap Torque Tester
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Cap Torque Tester
The cap torque tester is used in the packaging industry to measure the opening or closing torque of the screw cap. Proper torque is required for the cap to perform its functions of maintaining a tight seal. It is a piece of specific quality control equipment that can be placed on the production line or in the laboratory. Several designs have been developed. Packaging development A torque tester is required during the packaging design process. It can be used as a destructive tester to identify if there is any material weakness of the packaging during the screwing process. It also allows one to define the torque tolerances of the capping machine. The lower torque limit is considered the minimum pressure of the cap to avoid any leak of the product. This torque test needs to be combined with a leak test with secure seal analyzer. The higher torque limit is the maximum torque the customer can apply to open or close the product's cap. The best application torque and the removal torque ...
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Torque
In physics and mechanics, torque is the rotational analogue of linear force. It is also referred to as the moment of force (also abbreviated to moment). The symbol for torque is typically \boldsymbol\tau, the lowercase Greek letter ''tau''. When being referred to as moment of force, it is commonly denoted by . Just as a linear force is a push or a pull applied to a body, a torque can be thought of as a twist applied to an object with respect to a chosen point; for example, driving a screw uses torque to force it into an object, which is applied by the screwdriver rotating around its axis to the drives on the head. Historical terminology The term ''torque'' (from Latin , 'to twist') is said to have been suggested by James Thomson and appeared in print in April, 1884. Usage is attested the same year by Silvanus P. Thompson in the first edition of ''Dynamo-Electric Machinery''. Thompson describes his usage of the term as follows: Today, torque is referred to using d ...
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Screw Cap
A screw cap or closure is a common type of closure for bottles, jars, and tubes. History Screw caps had been used in Europe since the 1500s and a British patent was filed in 1810 by Peter Durand acting on behalf of Nicolas Appert. John Landis Mason patented in 1858 a screw-on lid for a jar that became known as the Mason jar. Usage A screw closure is a mechanical device which is screwed on and off of a "finish" on a container. Either continuous threads or lugs are used. It must be engineered to be cost-effective, to provide an effective seal (and barrier), to be compatible with the contents, to be easily opened by the consumer, often to be reclosable, and to comply with product, package, and environmental laws and regulations. Manufacturers may ensure the integrity of a screw cap using a cap torque tester. Some closures need to be tamper resistant and have child-resistant packaging features. A tamper-evident band is a common tamper warning for screw caps of bottles ...
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Quality Control
Quality control (QC) is a process by which entities review the quality of all factors involved in production. ISO 9000 defines quality control as "a part of quality management focused on fulfilling quality requirements". This approach places emphasis on three aspects (enshrined in standards such as ISO 9001): # Elements such as controls, job management, defined and well managed processes, performance and integrity criteria, and identification of records # Competence, such as knowledge, skills, experience, and qualifications # Soft elements, such as personnel, integrity, confidence, organizational culture, motivation, team spirit, and quality relationships. Inspection is a major component of quality control, where physical product is examined visually (or the end results of a service are analyzed). Product inspectors will be provided with lists and descriptions of unacceptable product defects such as cracks or surface blemishes for example. History and introductio ...
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Production Line
A production line is a set of sequential operations established in a factory where components are assembled to make a finished article or where materials are put through a refining process to produce an end-product that is suitable for onward consumption. Typically, raw materials such as metal ores or agricultural products such as foodstuffs or textile source plants like cotton and flax require a sequence of treatments to render them useful. For metal, the processes include crushing, smelting and further refining. For plants, the useful material has to be separated from husks or contaminants and then treated for onward sale. History Early production processes were constrained by the availability of a source of energy, with wind mills and water mills providing power for the crude heavy processes and manpower being used for activities requiring more precision. In earlier centuries, with raw materials, power and people often being in different locations, production wa ...
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Laboratory
A laboratory (; ; colloquially lab) is a facility that provides controlled conditions in which scientific or technological research, experiments, and measurement may be performed. Laboratories are found in a variety of settings such as schools, universities, privately owned research institutions, corporate research and testing facilities, government regulatory and forensic investigation centers, physicians' offices, clinics, hospitals, regional and national referral centers, and even occasionally personal residences. Overview The organisation and contents of laboratories are determined by the differing requirements of the specialists working within. A physics laboratory might contain a particle accelerator or vacuum chamber, while a metallurgy laboratory could have apparatus for casting or refining metals or for testing their strength. A chemist or biologist might use a wet laboratory, while a psychologist's laboratory might be a room with one-way mirrors and hidden ...
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Torque Tester
A torque tester is a quality control device to test or calibrate torque-controlled tools. This includes electronic torque wrenches, click torque wrenches, dial torque wrenches, electric screwdrivers, air screwdrivers, pulse tools, cordless screwdrivers, nutrunners, and torque screwdrivers. Advanced torque testers include the ability to measure in clockwise and counter-clockwise directions, and potentially convert to engineering units (such as in·oz, in·lb, ft·lb, N·m, cN·m, kgf·cm, gf·cm, kgf·fm). They can also have different modes of operation (such as peak, 1st peak, track), and may include a certificate from a local regulator (such as NIST). Torque testers measure properties such as torsional strength and stiffness and are used in quality control of various fields including medical devices, metals, and aerospace. Cap torque testers are also frequently used of measure the removal torque of screw caps on bottles and jars.ASTM D3474 Standard Practice for Calibration an ...
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Tolerance (engineering)
Engineering tolerance is the permissible limit or limits of variation in: # a physical dimension; # a measured value or physical property of a material, manufactured object, system, or service; # other measured values (such as temperature, humidity, etc.); # in engineering and safety, a physical distance or space (tolerance), as in a truck (lorry), train or boat under a bridge as well as a train in a tunnel (see structure gauge and loading gauge); # in mechanical engineering, the space between a bolt and a nut or a hole, etc. Dimensions, properties, or conditions may have some variation without significantly affecting functioning of systems, machines, structures, etc. A variation beyond the tolerance (for example, a temperature that is too hot or too cold) is said to be noncompliant, rejected, or exceeding the tolerance. Considerations when setting tolerances A primary concern is to determine how wide the tolerances may be without affecting other factors or the outcome of ...
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Temperature
Temperature is a physical quantity that quantitatively expresses the attribute of hotness or coldness. Temperature is measurement, measured with a thermometer. It reflects the average kinetic energy of the vibrating and colliding atoms making up a substance. Thermometers are calibrated in various temperature scales that historically have relied on various reference points and thermometric substances for definition. The most common scales are the Celsius scale with the unit symbol °C (formerly called ''centigrade''), the Fahrenheit scale (°F), and the Kelvin scale (K), with the third being used predominantly for scientific purposes. The kelvin is one of the seven base units in the International System of Units (SI). Absolute zero, i.e., zero kelvin or −273.15 °C, is the lowest point in the thermodynamic temperature scale. Experimentally, it can be approached very closely but not actually reached, as recognized in the third law of thermodynamics. It would be impossible ...
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Measuring Instruments
Instrumentation is a collective term for measuring instruments, used for indicating, measuring, and recording physical quantities. It is also a field of study about the art and science about making measurement instruments, involving the related areas of metrology, automation, and control theory. The term has its origins in the art and science of scientific instrument-making. Instrumentation can refer to devices as simple as direct-reading thermometers, or as complex as multi-sensor components of industrial control systems. Instruments can be found in laboratories, refineries, factories and vehicles, as well as in everyday household use (e.g., smoke detectors and thermostats). Measurement parameters Instrumentation is used to measure many parameters (physical values), including: *Pressure, either differential or static * Flow *Temperature * Levels of liquids, etc. *Moisture or humidity *Density *Viscosity * ionising radiation *Frequency * Current *Voltage *Inductance *C ...
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