Weldon Process
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Weldon Process
The Weldon process is a process developed in 1866 by Walter Weldon for recovering manganese dioxide for re-use in chlorine manufacture. Commercial operations started at the Gamble works in St. Helens in 1869. The process is described in considerable detail in the book, The Alkali Industry, by J.R. Partington,D.Sc. The common method to manufacture chlorine at the time, was to react manganese dioxide (and related oxides) with hydrochloric acid to give chlorine: : MnO2 + 4 HCl → MnCl2 + Cl2 + 2H2O Weldon's contribution was to develop a process to recycle the manganese. The waste manganese(II) chloride solution is treated with lime, steam and oxygen, producing calcium manganite(IV): : 2 MnCl2 + 3 Ca(OH)2 + O2 → CaO·2MnO2 + 3 H2O + 2 CaCl2 The resulting calcium manganite can be reacted with HCl as in related processes: : CaO·2MnO2 + 10 HCl → CaCl2 + 2 MnCl2 + 2 Cl2 + 5 H2O The manganese(II) chloride can be recycled, while the calcium chloride is a waste bypr ...
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Walter Weldon
Walter Weldon FRS FRSE (31 October 183220 September 1885) was a 19th-century English industrial chemist and journalist. He was President of the Society of Chemical Industry 1883/84. Life He was born in Loughborough on 31 October 1832, the son of Reuben Weldon and his wife, Esther Fowke. Weldon was brother to Ernest J. Weldon, founder of Weldon & Wilkinson Ltd. In 1854 he began work as a journalist in London with '' The Dial'' (which was afterwards incorporated in '' The Morning Star''), and in 1860 he started a monthly magazine, ''Weldon's Register of Facts and Occurrences relating to Literature, the Sciences and the Arts'', which was later discontinued. In the 1860s he turned to industrial chemistry, described below. However, he is remembered for his pattern work. His publications in the late 1800s were through Weldon & Company, a pattern company who produced hundreds of patterns and projects for numerous types of Victorian needlework. Around 1888, the company began to pub ...
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Manganese Dioxide
Manganese dioxide is the inorganic compound with the formula . This blackish or brown solid occurs naturally as the mineral pyrolusite, which is the main ore of manganese and a component of manganese nodules. The principal use for is for dry-cell batteries, such as the alkaline battery and the zinc–carbon battery.. is also used as a pigment and as a precursor to other manganese compounds, such as . It is used as a reagent in organic synthesis, for example, for the oxidation of allylic alcohols. is α polymorph that can incorporate a variety of atoms (as well as water molecules) in the "tunnels" or "channels" between the manganese oxide octahedra. There is considerable interest in as a possible cathode for lithium-ion batteries. Structure Several polymorphs of are claimed, as well as a hydrated form. Like many other dioxides, crystallizes in the rutile crystal structure (this polymorph is called pyrolusite or ), with three-coordinate oxide and octahedral metal ce ...
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Chlorine
Chlorine is a chemical element with the symbol Cl and atomic number 17. The second-lightest of the halogens, it appears between fluorine and bromine in the periodic table and its properties are mostly intermediate between them. Chlorine is a yellow-green gas at room temperature. It is an extremely reactive element and a strong oxidising agent: among the elements, it has the highest electron affinity and the third-highest electronegativity on the revised Pauling scale, behind only oxygen and fluorine. Chlorine played an important role in the experiments conducted by medieval alchemists, which commonly involved the heating of chloride salts like ammonium chloride ( sal ammoniac) and sodium chloride (common salt), producing various chemical substances containing chlorine such as hydrogen chloride, mercury(II) chloride (corrosive sublimate), and hydrochloric acid (in the form of ). However, the nature of free chlorine gas as a separate substance was only recognised aroun ...
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Manganese(II) Chloride
Manganese(II) chloride is the dichloride salt of manganese, MnCl2. This inorganic chemical exists in the anhydrous form, as well as the di hydrate (MnCl2·2H2O) and tetrahydrate (MnCl2·4H2O), with the tetrahydrate being the most common form. Like many Mn(II) species, these salts are pink, with the paleness of the color being characteristic of transition metal complexes with high spin d5 configurations. Preparation Manganese chloride is produced by treating manganese(IV) oxide with concentrated hydrochloric acid. :MnO2 + 4 HCl → MnCl2 + 2 H2O + Cl2 This reaction was once used for the manufacture of chlorine. By carefully neutralizing the resulting solution with MnCO3, one can selectively precipitate iron salts, which are common impurities in manganese dioxide.. In the laboratory, manganese chloride can be prepared by treating manganese metal or manganese(II) carbonate with hydrochloric acid: :Mn + 2 HCl + 4 H2O → MnCl2(H2O)4 + H2 :MnCO3 + 2 HCl + 3 H2 ...
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Calcium Manganite(IV)
Calcium is a chemical element with the symbol Ca and atomic number 20. As an alkaline earth metal, calcium is a reactive metal that forms a dark oxide-nitride layer when exposed to air. Its physical and chemical properties are most similar to its heavier homologues strontium and barium. It is the fifth most abundant element in Earth's crust, and the third most abundant metal, after iron and aluminium. The most common calcium compound on Earth is calcium carbonate, found in limestone and the fossilised remnants of early sea life; gypsum, anhydrite, fluorite, and apatite are also sources of calcium. The name derives from Latin ''calx'' "lime", which was obtained from heating limestone. Some calcium compounds were known to the ancients, though their chemistry was unknown until the seventeenth century. Pure calcium was isolated in 1808 via electrolysis of its oxide by Humphry Davy, who named the element. Calcium compounds are widely used in many industries: in foods and pharm ...
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Calcium Oxide
Calcium oxide (CaO), commonly known as quicklime or burnt lime, is a widely used chemical compound. It is a white, caustic, alkaline, crystalline solid at room temperature. The broadly used term "''lime''" connotes calcium-containing inorganic materials, in which carbonates, oxides and hydroxides of calcium, silicon, magnesium, aluminium, and iron predominate. By contrast, ''quicklime'' specifically applies to the single chemical compound calcium oxide. Calcium oxide that survives processing without reacting in building products such as cement is called free lime. Quicklime is relatively inexpensive. Both it and a chemical derivative ( calcium hydroxide, of which quicklime is the base anhydride) are important commodity chemicals. Preparation Calcium oxide is usually made by the thermal decomposition of materials, such as limestone or seashells, that contain calcium carbonate (CaCO3; mineral calcite) in a lime kiln. This is accomplished by heating the material to above ,Me ...
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Deacon Process
The Deacon process, invented by Henry Deacon, is a process used during the manufacture of alkalis (the initial end product was sodium carbonate) by the Leblanc process. Hydrogen chloride gas was converted to chlorine gas, which was then used to manufacture a commercially valuable bleaching powder, and at the same time the emission of waste hydrochloric acid was curtailed. To some extent this technically sophisticated process superseded the earlier manganese dioxide process. Process The process was based on the oxidation of hydrogen chloride: :4 HCl + O2 → 2 Cl2 + 2H2O The reaction takes place at about 400 to 450 °C in the presence of a variety of catalysts, including copper chloride (CuCl2). Three companies developed commercial processes for producing chlorine based on the Deacon reaction:Peter Schmittinger et al. "Chlorine," Ullmann's Encyclopedia of Industrial Chemistry, Wiley-VCH Verlag GmbH & Co, 2006, *The Kel-Chlor process developed by the M. W. K ...
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Chloralkali Process
The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), which are commodity chemicals required by industry. Thirty five million tons of chlorine were prepared by this process in 1987. The chlorine and sodium hydroxide produced in this process are widely used in the chemical industry. Usually the process is conducted on a brine (an aqueous solution of NaCl), in which case sodium hydroxide (NaOH), hydrogen, and chlorine result. When using calcium chloride or potassium chloride, the products contain calcium or potassium instead of sodium. Related processes are known that use molten NaCl to give chlorine and sodium metal or condensed hydrogen chloride to give hydrogen and chlorine. The process has a high energy consumption, for example around of electricity per tonne of sodium hydroxide produced. Because the proce ...
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Chemical Processes
A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., without breaking chemical bonds. Chemical substances can be simple substances (substances consisting of a single chemical element), chemical compounds, or alloys. Chemical substances are often called 'pure' to set them apart from mixtures. A common example of a chemical substance is pure water; it has the same properties and the same ratio of hydrogen to oxygen whether it is isolated from a river or made in a laboratory. Other chemical substances commonly encountered in pure form are diamond (carbon), gold, table salt ( sodium chloride) and refined sugar ( sucrose). However, in practice, no substance is entirely pure, and chemical purity is specified according to the intended use of the chemical. Chemical substances exist as solids ...
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Chlorine
Chlorine is a chemical element with the symbol Cl and atomic number 17. The second-lightest of the halogens, it appears between fluorine and bromine in the periodic table and its properties are mostly intermediate between them. Chlorine is a yellow-green gas at room temperature. It is an extremely reactive element and a strong oxidising agent: among the elements, it has the highest electron affinity and the third-highest electronegativity on the revised Pauling scale, behind only oxygen and fluorine. Chlorine played an important role in the experiments conducted by medieval alchemists, which commonly involved the heating of chloride salts like ammonium chloride ( sal ammoniac) and sodium chloride (common salt), producing various chemical substances containing chlorine such as hydrogen chloride, mercury(II) chloride (corrosive sublimate), and hydrochloric acid (in the form of ). However, the nature of free chlorine gas as a separate substance was only recognised aroun ...
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