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Roll Bender
A roll bender is a mechanical jig having three rollers used to bend a metal bar into a circular arc. The rollers freely rotate about three parallel axes, which are arranged with uniform horizontal spacing. Two outer rollers, usually immobile, cradle the bottom of the material while the inner roller, whose position is adjustable, presses on the topside of the material. Roll bending may be done to both sheet metal and bars of metal. If a bar is used, it is assumed to have a uniform cross-section, but not necessarily rectangular, as long as there are no overhanging contours, i.e. positive draft. Such bars are often formed by extrusion. The material to be shaped is suspended between the rollers. The end rollers support the bottomside of the bar and have a matching contour (inverse shape) to it in order to maintain the cross-sectional shape. Likewise, the middle roller is forced against the topside of the bar and has a matching contour to it. Operation After the bar is initial ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Roll Bender2
Roll may refer to: Physics and engineering * Rolling, a motion of two objects with respect to each-other such that the two stay in contact without sliding * Roll angle (or roll rotation), one of the 3 angular degrees of freedom of any stiff body (for example a vehicle), describing motion about the longitudinal axis ** Roll (aviation), one of the aircraft principal axes of rotation of an aircraft (angle of tilt to the left or right measured from the longitudinal axis) ** Roll (ship motion), one of the ship motions' principal axes of rotation of a ship (angle of tilt to the port or starboard measured from the longitudinal axis) * Rolling ''manoeuvre'', a manoeuvre of any stiff body (for example a vehicle) around its roll axis: ** Roll, an aerobatic maneuver with an airplane, usually referring to an aileron roll, but sometimes instead a barrel roll, rudder roll or slow roll ** Kayak roll, a maneuver used to right a capsized kayak ** Roll program, an aerodynamic maneuver perform ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Plate Rolling Machine
A plate rolling machine is a machine that will roll different kinds of sheet metal into a round or conical shape. It can be also called a “roll bending machine”, “plate bending machine” or “rolling machine”. There are different kinds of technology to roll the metal plate: * Four-roller machines have a top roll, the pinching roll, and two side rolls. The flat metal plate is placed in the machine on either side and "pre-bent" on the same side. The side rolls do the work of bending. The pinching roll holds the plate. * Three-roller machines (variable pitch aka variable geometry) have one pressing top roll and two pressing side rolls. The three-roll variable pitch works by having all three rolls able to move and tilt. The top roll moves in the Vertical and horizontal, vertical plane and the side rolls move on the Vertical and horizontal, horizontal plane. When rolling, the top roll presses the metal plate between the two side rolls. The advantage of having the variable t ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metalworking
Metalworking is the process of shaping and reshaping metals in order to create useful objects, parts, assemblies, and large scale structures. As a term, it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges, down to precise engine parts and delicate jewellery. The historical roots of metalworking predate recorded history; its use spans cultures, civilizations and millennia. It has evolved from shaping soft, native metals like gold with simple hand tools, through the smelting of ores and hot forging of harder metals like iron, up to and including highly technical modern processes such as machining and welding. It has been used as an industry, a driver of trade, individual hobbies, and in the creation of art; it can be regarded as both a science and a craft. Modern metalworking processes, though diverse and specialized, can be categorized into one of three broad areas known as forming, cutt ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Rolling (metalworking)
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes... Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mills ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Roll Forming
Roll forming, also spelled roll-forming or rollforming, is a type of rolling (metalworking), rolling involving the continuous bending (metalworking), bending of a long strip of sheet metal (typically coiled steel) into a desired cross-section (geometry), cross-section. The strip passes through sets of rolls mounted on consecutive stands, each set performing only an incremental part of the bend, until the desired cross-section (profile) is obtained. Roll forming is ideal for producing constant-profile parts with long lengths and in large quantities. Overview A variety of cross-section profiles can be produced, but each profile requires a carefully crafted set of roll tools. Design of the rolls starts with a ''flower pattern'', which is the sequence of profile cross-sections, one profile for each stand of rolls. The roll contours are then derived from the flower pattern profiles. Because of the high cost of the roll sets, Finite element analysis, computer simulation is often used ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Tube Bending
Tube bending is any metal forming processes used to permanently form pipes or tubing. Tube bending may be form-bound or use freeform-bending procedures, and it may use heat supported or cold forming procedures. Form bound bending procedures like “press bending” or “rotary draw bending” are used to form the work piece into the shape of a die. Straight tube stock can be formed using a bending machine to create a variety of single or multiple bends and to shape the piece into the desired form. These processes can be used to form complex shapes out of different types of ductile metal tubing. Freeform-bending processes, like three-roll-pushbending, shape the workpiece kinematically, thus the bending contour is not dependent on the tool geometry. Generally, round stock is used in tube bending. However, square and rectangular tubes and pipes may also be bent to meet job specifications. Other factors involved in the bending process are the wall thickness, tooling and lubrican ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Ductility
Ductility refers to the ability of a material to sustain significant plastic Deformation (engineering), deformation before fracture. Plastic deformation is the permanent distortion of a material under applied stress, as opposed to elastic deformation, which is reversible upon removing the stress. Ductility is a critical mechanical performance indicator, particularly in applications that require materials to bend, stretch, or deform in other ways without breaking. The extent of ductility can be quantitatively assessed using the percent elongation at break, given by the equation: \% \mathrm= \left ( \frac \right )\times100 where l_ is the length of the material after fracture and l_0 is the original length before testing. This formula helps in quantifying how much a material can stretch under tensile stress before failure, providing key insights into its ductile behavior. Ductility is an important consideration in engineering and manufacturing. It defines a material's suitabil ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Stiffness
Stiffness is the extent to which an object resists deformation in response to an applied force. The complementary concept is flexibility or pliability: the more flexible an object is, the less stiff it is. Calculations The stiffness, k, of a body is a measure of the resistance offered by an elastic body to deformation. For an elastic body with a single degree of freedom (DOF) (for example, stretching or compression of a rod), the stiffness is defined as k = \frac where, * F is the force on the body * \delta is the displacement produced by the force along the same degree of freedom (for instance, the change in length of a stretched spring) Stiffness is usually defined under quasi-static conditions, but sometimes under dynamic loading. In the International System of Units, stiffness is typically measured in newtons per meter (N/m). In Imperial units, stiffness is typically measured in pounds (lbs) per inch. Generally speaking, deflections (or motions) of an infinitesima ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Springback Compensation
'Spring back compensation is used in metal forming to ensure that the final shape assumed by a piece of metal after being removed from a forming tool is the shape desired. Typically, when metal is being formed at room temperature, it will undergo both plastic and elastic deformation. After the metal workpiece is removed from the tool or deformation implement, the elastic deformation will be released and only the plastic deformation will remain; thus, the workpiece will "spring back" to a position between its original position and the position into which it was formed. Usually, spring back compensation is realized by over-bending the material by an amount corresponding to the magnitude of the spring back. When bending metal, spring back compensation is done by pushing the workpiece further into the die. For other sheet metal forming operations like drawing, it entails deforming the sheet metal past the planned shape of the part so that when the part's elastic deformation is released ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Roll Bender1
Roll may refer to: Physics and engineering * Rolling, a motion of two objects with respect to each-other such that the two stay in contact without sliding * Roll angle (or roll rotation), one of the 3 angular degrees of freedom of any stiff body (for example a vehicle), describing motion about the longitudinal axis ** Roll (aviation), one of the aircraft principal axes of rotation of an aircraft (angle of tilt to the left or right measured from the longitudinal axis) ** Roll (ship motion), one of the ship motions' principal axes of rotation of a ship (angle of tilt to the port or starboard measured from the longitudinal axis) * Rolling ''manoeuvre'', a manoeuvre of any stiff body (for example a vehicle) around its roll axis: ** Roll, an aerobatic maneuver with an airplane, usually referring to an aileron roll, but sometimes instead a barrel roll, rudder roll or slow roll ** Kayak roll, a maneuver used to right a capsized kayak ** Roll program, an aerodynamic maneuver performe ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Jig (tool)
A jig is a type of custom-made tool used to control the location and/or motion of parts or other tools. Description A jig's primary purpose is to provide repeatability, accuracy, and interchangeability in the manufacturing of products.. An example of a jig is when a key is duplicated; the original is used as a jig so the new key can have the same path as the old one. Since the advent of automation and computer numerical controlled (CNC) machines, jigs are often not required because the tool path is digitally programmed and stored in memory. Jigs may be made for reforming plastics. Jigs or templates have been known long before the industrial age. There are many types of jigs, and each one is custom-tailored to do a specific job. Drill jig A ''drill jig'' is a type of jig that expedites repetitive hole center location on multiple interchangeable parts by acting as a template to guide the twist drill or other boring device into the precise location of each intended hole cen ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
