Press Hardening
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Press Hardening
Hot stamping (also known as press hardening, hot press forming, or hot forming die quenching) is a relatively new technology which allows ultra-high strength steels (typically 22MnB5 boron steel) to be formed into complex shapes, which is not possible with regular cold stamping operations. This process is commonly used for the production of automotive body in white components because its advantages align with the design criteria of modern passenger vehicles. Methods ;Direct Process: The unformed blank is heated in a furnace, formed in hot condition (state 2 in below figure), and quenched in the die to achieve the required properties. ;Indirect Process: The blank is formed, trimmed, and pierced in cold condition (i.e., state 1 in below figure). It is later heated and quenched in a die to get high strength properties. Selection of the process depends on part complexity and blank coating ( Zn based coatings typically require indirect process). In either method, the blank is form ...
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Technology
Technology is the application of knowledge to reach practical goals in a specifiable and Reproducibility, reproducible way. The word ''technology'' may also mean the product of such an endeavor. The use of technology is widely prevalent in medicine, science, Industry (economics), industry, communication, transportation, and daily life. Technologies include physical objects like Kitchen utensil, utensils or machines and intangible Tool, tools such as software. Many technological advancements have led to societal changes. The earliest known technology is the stone tool, used in the Prehistory, prehistoric era, followed by Control of fire by early humans, fire use, which contributed to the Brain size, growth of the human brain and the development of language in the Pleistocene, Ice Age. The invention of the wheel in the Bronze Age enabled wider travel and the creation of more complex machines. Recent technological developments, including the printing press, the telephone, and the ...
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Boron Steel
Boron steel refers to steel alloyed with a small amount of boron, usually less than 1%. The addition of boron to steel greatly increases the hardenability of the resulting alloy. Description Boron is added to steel as ferroboron (~12-24% B). As the ferroboron addition lacks protective elements it is usually added after oxygen scavengers have been added. Proprietary additives also exist with oxygen/nitrogen scavengersone such contains 2% B plus Al, Ti, Si. Oxygen, carbon, and nitrogen react with boron in steel to form B2O3 (boron trioxide); Fe3(CB) ( iron boroncementite) and Fe23(CB)6 ( iron boroncarbide); and BN (boron nitride) respectively. Hardenability Soluble boron arranges in steels along grain boundaries. This inhibits the γ-α transformations (austenite to ferrite transformation) by diffusion and therefore increases the hardenability, with an optimal range of ~ 0.0003 to 0.003% B. Additionally Fe2B has been found to precipitate at grain boundaries, which may also retar ...
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Body In White
Body in white (BIW) is the stage in automobile manufacturing in which a car body's frame has been joined together, that is before painting and before the motor, chassis sub-assemblies, or trim (glass, door locks/handles, seats, upholstery, electronics, etc.) have been integrated into the structure. Assembly involves different techniques such as welding (spot, MIG/MAG), riveting, clinching, bonding and laser brazing. The term derives from manufacturing practices before steel unibody monocoques — when automobile bodies were made by outside firms on a separate chassis with an engine, suspension, and bumpers attached. The manufacturers built or purchased wooden bodies (with thin, non-structural metal sheets on the outside) to bolt onto the frame. The bodies were painted white prior to the final color. A folk etymology for "body in white" is the appearance of a car body after it is dipped into a white bath of primer (undercoat paint)— despite the primer's actual gray col ...
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Indirect Hotforming Sketch
Indirect, the opposite of direct, may refer to: *Indirect approach, a battle strategy *Indirect DNA damage, caused by UV-photons *Indirect agonist or indirect-acting agonist, a substance that enhances the release or action of an endogenous neurotransmitter *Indirect speech, a form of speech *Indirect costs, costs that are not directly accountable to a particular function or product *Indirect self-reference, describes an object referring to itself indirectly *Indirect effect, a principle of European Community Law *Indirect finance, where borrowers borrow funds from the financial market through indirect means *Indirection In computer programming, indirection (also called dereferencing) is the ability to reference something using a name, reference, or container instead of the value itself. The most common form of indirection is the act of manipulating a value throug ..., the ability to reference something in computer programming * Indirect transmission, infections passing from one ho ...
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Direct Hot Forming Sketch, Direct Hot Forming
Direct may refer to: Mathematics * Directed set, in order theory * Direct limit of (pre), sheaves * Direct sum of modules, a construction in abstract algebra which combines several vector spaces Computing * Direct access (other), a method of accessing data in a database * Direct connect (other), various methods of telecommunications and computer networking * Direct memory access, access to memory by hardware subsystems independently of the CPU Entertainment * ''Direct'' (Tower of Power album) * ''Direct'' (Vangelis album) * ''Direct'' (EP), by The 77s Other uses * Nintendo Direct, an online presentation frequently held by Nintendo * Mars Direct, a proposal for a crewed mission to Mars * DIRECT, a proposed space shuttle-derived launch vehicle * DirectX, a proprietary dynamic media platform * Direct current, a direct flow of electricity * Direct examination, the in-trial questioning of a witness by the party who has called him or her to testify ...
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Zinc
Zinc is a chemical element with the symbol Zn and atomic number 30. Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic table. In some respects, zinc is chemically similar to magnesium: both elements exhibit only one normal oxidation state (+2), and the Zn2+ and Mg2+ ions are of similar size.The elements are from different metal groups. See periodic table. Zinc is the 24th most abundant element in Earth's crust and has five stable isotopes. The most common zinc ore is sphalerite (zinc blende), a zinc sulfide mineral. The largest workable lodes are in Australia, Asia, and the United States. Zinc is refined by froth flotation of the ore, roasting, and final extraction using electricity ( electrowinning). Zinc is an essential trace element for humans, animals, plants and for microorganisms and is necessary for prenatal and postnatal development. It ...
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Yield (engineering)
In materials science and engineering, the yield point is the point on a stress-strain curve that indicates the limit of elastic behavior and the beginning of plastic behavior. Below the yield point, a material will deform elastically and will return to its original shape when the applied stress is removed. Once the yield point is passed, some fraction of the deformation will be permanent and non-reversible and is known as plastic deformation. The yield strength or yield stress is a material property and is the stress corresponding to the yield point at which the material begins to deform plastically. The yield strength is often used to determine the maximum allowable load in a mechanical component, since it represents the upper limit to forces that can be applied without producing permanent deformation. In some materials, such as aluminium, there is a gradual onset of non-linear behavior, making the precise yield point difficult to determine. In such a case, the offset yi ...
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Ultimate Tensile Strength
Ultimate tensile strength (UTS), often shortened to tensile strength (TS), ultimate strength, or F_\text within equations, is the maximum stress that a material can withstand while being stretched or pulled before breaking. In brittle materials the ultimate tensile strength is close to the yield point, whereas in ductile materials the ultimate tensile strength can be higher. The ultimate tensile strength is usually found by performing a tensile test and recording the engineering stress versus strain. The highest point of the stress–strain curve is the ultimate tensile strength and has units of stress. The equivalent point for the case of compression, instead of tension, is called the compressive strength. Tensile strengths are rarely of any consequence in the design of ductile members, but they are important with brittle members. They are tabulated for common materials such as alloys, composite materials, ceramics, plastics, and wood. Definition The ultimate tensile str ...
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Crashworthiness
Crashworthiness is the ability of a structure to protect its occupants during an impact. This is commonly tested when investigating the safety of aircraft and vehicles. Depending on the nature of the impact and the vehicle involved, different criteria are used to determine the crashworthiness of the structure. Crashworthiness may be assessed either prospectively, using computer models (e.g., LS-DYNA, PAM-CRASH, MSC Dytran, MADYMO) or experiments, or retrospectively by analyzing crash outcomes. Several criteria are used to assess crashworthiness prospectively, including the deformation patterns of the vehicle structure, the acceleration experienced by the vehicle during an impact, and the probability of injury predicted by human body models. Injury probability is defined using criteria, which are mechanical parameters (e.g., force, acceleration, or deformation) that correlate with injury risk. A common injury criterion is the head impact criterion (HIC). Crashworthiness is as ...
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