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Copper Tubing
Copper tubing is most often used for heating systems and as a refrigerant line in HVAC systems. Copper tubing is slowly being replaced by PEX tubing in hot and cold water applications. There are two basic types of copper tubing, soft copper and rigid copper. Copper tubing is joined using flare connection, compression connection, pressed connection, or solder. Copper offers a high level of corrosion resistance but is becoming very costly. Types Soft copper Soft (or ductile) copper tubing can be bent easily to travel around obstacles in the path of the tubing. While the work hardening of the drawing process used to size the tubing makes the copper hard or rigid, it is carefully annealed to make it soft again; it is, therefore, more expensive to produce than non-annealed, rigid copper tubing. It can be joined by any of the three methods used for rigid copper, and it is the only type of copper tubing suitable for flare connections. Soft copper is the most popular choice for refriger ...
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Wetting
Wetting is the ability of a liquid to maintain contact with a solid surface, resulting from intermolecular interactions when the two are brought together. This happens in presence of a gaseous phase or another liquid phase not miscible with the first one. The degree of wetting (wettability) is determined by a force balance between adhesive and cohesive forces. Wetting is important in the bonding or adherence of two materials. Wetting and the surface forces that control wetting are also responsible for other related effects, including capillary effects. There are two types of wetting: non-reactive wetting and reactive wetting. Wetting deals with three phases of matter: gas, liquid, and solid. It is now a center of attention in nanotechnology and nanoscience studies due to the advent of many nanomaterials in the past two decades (e.g. graphene, Carbon nano tube, carbon nanotube, boron nitride nanomesh). Explanation Adhesive forces between a liquid and solid cause a liqu ...
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Soldering Flux
In metallurgy, a flux () is a chemical cleaning agent, flowing agent, or purifying agent. Fluxes may have more than one function at a time. They are used in both extractive metallurgy and metal joining. Some of the earliest known fluxes were sodium carbonate, potash, charcoal, coke, borax, lime, lead sulfide and certain minerals containing phosphorus. Iron ore was also used as a flux in the smelting of copper. These agents served various functions, the simplest being a reducing agent, which prevented oxides from forming on the surface of the molten metal, while others absorbed impurities into the slag, which could be scraped off the molten metal. Fluxes are also used in foundries for removing impurities from molten nonferrous metals such as aluminium, or for adding desirable trace elements such as titanium. As cleaning agents, fluxes facilitate soldering, brazing, and welding by removing oxidation from the metals to be joined. In some applications molten flux also s ...
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Cold Water Pitting
Cold water pitting of copper tube occurs in only a minority of installations. Copper water tubes are usually guaranteed by the manufacturer against manufacturing defects for a period of 50 years. The vast majority of copper systems far exceed this time period but a small minority may fail after a comparatively short time. The majority of failures seen are the result of poor installation or operation of the water system. The most common failure seen in the last 20 years is pitting corrosion in cold water tubes, also known as Type 1 pitting. These failures are usually the result of poor commissioning practice although a significant number are initiated by flux left in the bore after assembly of soldered joints. Prior to about 1970 the most common cause of Type 1 pitting was carbon films left in the bore by the manufacturing process. Research and manufacturing improvements in the 1960s virtually eliminated carbon as a cause of pitting with the introduction of a clause in the 1971 ...
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Brazed
Brazing is a metal-joining process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal. Brazing differs from welding in that it does not involve melting the work pieces. Brazing differs from soldering through the use of a higher temperature and much more closely fitted parts than when soldering. During the brazing process, the filler metal flows into the gap between close-fitting parts by capillary action. The filler metal is brought slightly above its melting ( liquidus) temperature while protected by a suitable atmosphere, usually a flux. It then flows over the base metal (in a process known as wetting) and is then cooled to join the work pieces together. A major advantage of brazing is the ability to join the same or different metals with considerable strength. Basics High-quality brazed joints require that parts be closely fitted with base ...
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Filler Metals
A filler metal is a metal added in the making of a joint through welding, brazing, or soldering. Soldering Soldering and brazing processes rely on a filler metal added to the joint to form the junction between the base metal parts. Soft soldering uses a filler that melts at a lower temperature than the workpiece, often a lead-tin solder alloy. Brazing and hard soldering use a higher temperature filler that melts at a temperature which may approach that of the base metal, and which may form a eutectic alloy with the base metal. Filler alloys have a lower melting point than the base metal, so that the joint may be made by bringing the whole assembly up to temperature without everything melting as one. Complex joints, typically for jewelry or live steam boilermaking, may be made in stages, with filler metals of progressively lower melting points used in turn. Early joints are thus not destroyed by heating to the later temperatures. Welding Welding processes work around the meltin ...
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Building Code
A building code (also building control or building regulations) is a set of rules that specify the standards for constructed objects such as buildings and non-building structures. Buildings must conform to the code to obtain planning permission, usually from a local council. The main purpose of building codes is to protect public health, safety and general welfare as they relate to the construction and occupancy of buildings and structures. The building code becomes law of a particular jurisdiction when formally enacted by the appropriate governmental or private authority. Building codes are generally intended to be applied by architects, engineers, interior designers, constructors and regulators but are also used for various purposes by safety inspectors, environmental scientists, real estate developers, subcontractors, manufacturers of building products and materials, insurance companies, facility managers, tenants, and others. Codes regulate the design and constru ...
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Hard Water
Hard water is water that has high mineral content (in contrast with "soft water"). Hard water is formed when water percolates through deposits of limestone, chalk or gypsum, which are largely made up of calcium and magnesium carbonates, bicarbonates and sulfates. Hard drinking water may have moderate health benefits. It can pose critical problems in industrial settings, where water hardness is monitored to avoid costly breakdowns in boilers, cooling towers, and other equipment that handles water. In domestic settings, hard water is often indicated by a lack of foam formation when soap is agitated in water, and by the formation of limescale in kettles and water heaters.World Health OrganizatioHardness in Drinking-Water 2003 Wherever water hardness is a concern, water softening is commonly used to reduce hard water's adverse effects. Origins Natural rainwater, snow and other forms of precipitation typically have low concentrations of multivalent cations such as calcium and ...
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Solder
Solder (; NA: ) is a fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces after cooling. Metals or alloys suitable for use as solder should have a lower melting point than the pieces to be joined. The solder should also be resistant to oxidative and corrosive effects that would degrade the joint over time. Solder used in making electrical connections also needs to have favorable electrical characteristics. Soft solder typically has a melting point range of , and is commonly used in electronics, plumbing, and sheet metal work. Alloys that melt between are the most commonly used. Soldering performed using alloys with a melting point above is called "hard soldering", "silver soldering", or brazing. In specific proportions, some alloys are eutectic — that is, the alloy's melting point is the lowest possible for a mixture of those components, and co ...
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Viega
Viega is a family owned international manufacturer of Plumbing and HVAC solutions. Viega sells PEX for Radiant heating and plumbing systems along with copper, stainless, and metal alloy pipe along with mechanical pressure fitting products. History Founded in 1899 by Franz Viegener, Viega sold brass beer taps and moved into home plumbing products by 1901. In 1999 Viega started its North American operations headquartered in Wichita, Kansas with an Educational Facility in Nashua, New Hampshire opened in 2006 along with a plant in McPherson, Kansas in 2008 and Reno, Nevada in 2006. In 2016, Viega moved from Wichita to Broomfield, CO. Innovation In 1995 Viega presented press technology that joined copper and PEX tubing to plumbing fittings. Products like Viega's ProPress and MANABLOC define a trend to mitigate installation errors. Green or innovative buildings use Viega or other related products for radiant heating and snow melt applications. Reduction of water consumption incr ...
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Compression Fitting
A compression fitting is a fitting used in plumbing and electrical conduit systems to join two tubes or thin-walled pipes together. In instances where two pipes made of dissimilar materials are to be joined (most commonly PVC and copper), the fittings will be made of one or more compatible materials appropriate for the connection. Compression fittings for attaching tubing (piping) commonly have ferrules (or ''olives'' in the UK) in them, and are sometimes referred to as flareless fittings. There are also flare fittings that do not require ferrules/olives. Compression fittings are used extensively in hydraulic, gas, and water systems to enable the connection of tubing to threaded components like valves and tools. Compression fittings are suited to a variety of applications, such as plumbing systems in confined spaces where copper pipe would be difficult to solder without creating a fire hazard, and extensively in hydraulic industrial applications. A major benefit is that the fit ...
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Soldered
Solder (; NA: ) is a fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces after cooling. Metals or alloys suitable for use as solder should have a lower melting point than the pieces to be joined. The solder should also be resistant to oxidative and corrosive effects that would degrade the joint over time. Solder used in making electrical connections also needs to have favorable electrical characteristics. Soft solder typically has a melting point range of , and is commonly used in electronics, plumbing, and sheet metal work. Alloys that melt between are the most commonly used. Soldering performed using alloys with a melting point above is called "hard soldering", "silver soldering", or brazing. In specific proportions, some alloys are eutectic — that is, the alloy's melting point is the lowest possible for a mixture of those components, and co ...
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