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BMW S38
The BMW S38 is a straight-6 DOHC petrol engine which replaced the M88 and was produced from 1984–1995. The S38 was originally produced for North America as an equivalent to the M88 with slightly lower power output. In 1989, power output of the S38 was increased and it became the worldwide replacement for the M88. In 1998, the BMW M5 switched to the S62 V8 engine. There is therefore no direct successor to the S38, however the BMW S50 engine took over as BMW's high performance straight-6 engine. Design The S38 is based on the M88/3 engine. Compared to the M88/3, the S38 has a lower compression ratio (9.8:1), simplified exhaust manifold, catalytic converter, dual-row timing chain and a shorter camshaft duration. As per the M88/3, the S38 uses a DOHC valvetrain with shim-and-bucket valve actuation. Air intake is via six individual throttle bodies with intake trumpets, fed by a cast aluminum intake plenum. Versions S38B35 The initial version of the S38 has a bore o ...
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Straight-six Engine
A straight-six engine (also referred to as an inline-six engine; abbreviated I6 or L6) is a piston engine with six cylinders arranged in a straight line along the crankshaft. A straight-six engine has perfect primary and secondary engine balance, resulting in fewer vibrations than other designs of six or fewer cylinders. Until the mid-20th century, the straight-six layout was the most common design for engines with six cylinders. However, V6 engines gradually became more common in the 1970s and by the 2000s, V6 engines had replaced straight-six engines in most light automotive applications. Characteristics In terms of packaging, straight-six engines are almost always narrower than a V6 engine or V8 engine, but longer than straight-four engines, V6s, and most V8s. Compared to V-configuration engines with similar power and displacement, the straight configuration has fewer injectors, a single head, and a single exhaust manifold, all contributing to better reliability and perfor ...
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Stroke (engine)
In the context of an internal combustion engine, the term stroke has the following related meanings: * A phase of the engine's cycle (e.g. compression stroke, exhaust stroke), during which the piston travels from top to bottom or vice versa. * The type of power cycle used by a piston engine (e.g. two-stroke engine, four-stroke engine). * "Stroke length", the distance travelled by the piston during each cycle. The stroke length, along with bore diameter, determines the engine's displacement. Phases in the power cycle Commonly used engine phases or strokes (i.e. those used in a four-stroke engine) are described below. Other types of engines can have very different phases. Induction-intake stroke The induction stroke is the first phase in a four-stroke (e.g. Otto cycle or Diesel cycle) engine. It involves the downward movement of the piston, creating a partial vacuum that draws an air-fuel mixture (or air alone, in the case of a direct injection engine) into the combustion ...
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BMW Engines
BMW has been producing engines for automobiles, motorcycles and aircraft since 1917, when the company began production of an inline-six aircraft engine. They have been producing automobile engines since 1933. Motorcycle engines Automotive petrol engines BMW is well known for its history of inline-six (straight-six) engines, a layout it continues to use to this day despite most other manufacturers switching to a V6 layout. The more common inline-four and V8 layouts are also produced by BMW, and at times the company has produced inline-three, V10 and V12 engines, BMW also engineered non-production customised engines especially for motorsports which include the M12/13 1.5-Liter straight 4 piston turbocharged engine from 1982 to 1987 for Brabham, Arrows and Benetton Formula One teams, the E41/P83 3.0-Liter V10 from 2000 to 2005 for Williams F1 Team and the P86/8 2.4-Liter V8 for their own F1 team partnering with Sauber F1 from 2006 to 2009, with which the company ...
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Inconel
Inconel is a nickel-chromium-based superalloy often utilized in extreme environments where components are subjected to high temperature, pressure or Mechanical load, mechanical loads. Inconel alloys are oxidation- and corrosion-resistant. When heated, Inconel forms a thick, stable, passivation (chemistry), passivating oxide layer protecting the surface from further attack. Inconel retains strength over a wide temperature range, attractive for high-temperature applications where aluminum and steel would succumb to creep (deformation), creep as a result of thermally-induced crystal vacancies. Inconel's high-temperature strength is developed by solid solution strengthening or precipitation hardening, depending on the alloy.Inconel alloy 718
, Special Metals Corporation
Inconel all ...
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Dual-mass Flywheel
A dual-mass flywheel (DMF or DMFW) is a rotating mechanical device that is used to provide continuous energy (rotational energy) in systems where the energy source is not continuous, the same way as a conventional flywheel acts, but damping any violent variation of torque or revolutions that could cause an unwanted vibration. The vibration reduction is achieved by accumulating stored energy in the two flywheel half masses over a period of time but damped by arc springs, doing that at a rate that is compatible with the energy source, and then releasing that energy at a much higher rate over a relatively short time. A compact dual-mass flywheel often includes the whole clutch, including the pressure plate and the friction disc. History Dual-mass flywheels were developed to address the escalation of torque and power, especially at low revs. The growing concern for the environment and the adoption of more stringent regulations have marked the development of more efficient new e ...
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Coil-on-plug Ignition
An ignition coil is used in the ignition system of a spark-ignition engine to transform the battery voltage to the much higher voltages required to operate the spark plug(s). The spark plugs then use this burst of high-voltage electricity to ignite the air-fuel mixture. The ignition coil is constructed of two sets of coils wound around an iron core. Older engines often use a single ignition coil which has its output directed to each cylinder by a distributor, a design which is still used by various small engines (such as lawnmower engines). Modern car engines often use a distributor-less system (such as ''coil-on-plug''), whereby every cylinder has its own ignition coil. Diesel engines use compression ignition and therefore do not have ignition coils. Design An ignition coil consists of an iron core surrounded by two coils (''windings'') made from copper wire. The primary winding has relatively few turns of heavy wire, while the secondary winding consists of thousands of ...
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BMW E34
The BMW E34 is the third generation of the BMW 5 Series, which was produced from 2 November 1987, until 1996. Initially launched as a saloon in January 1988, the E34 also saw a "Touring" station wagon (estate) body style added in September 1992, a first for the 5 Series. BMW replaced the E34 with the E39 5 Series in December 1995, although E34 Touring models remained in production until June 1996. The E34 generation marked the first time all-wheel drive was incorporated into the 5 Series with the 525iX, and the first V8 engine to be used in a 5 Series. The E34 also saw the introduction of stability control (ASC), traction control (ASC+T), a 6-speed manual transmission and adjustable damping (EDC) to the 5 Series range. There was an unusually large range of engines fitted over its lifetime as nine different engine families were used. These consisted of straight-four, straight-six and V8 engines. The E34 M5 is powered by the S38 straight-six engine and was produced in s ...
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Motronic
Motronic is the trade name given to a range of digital engine control units developed by Robert Bosch GmbH (commonly known as Bosch) which combined control of fuel injection and ignition in a single unit. By controlling both major systems in a single unit, many aspects of the engine's characteristics (such as power, fuel economy, drivability, and emissions) can be improved. Motronic 1.x Motronic M1.x is powered by various i8051 derivatives made by Siemens, usually SAB80C515 or SAB80C535. Code/data is stored in DIL or PLCC EPROM and ranges from 32k to 128k. 1.0 Often known as "Motronic basic", Motronic ML1.x was one of the first digital engine-management systems developed by Bosch. These early Motronic systems integrated the spark timing element with then-existing Jetronic fuel injection technology. It was originally developed and first used in the BMW 7 Series, before being implemented on several Volvo and Porsche engines throughout the 1980s. The components of the Motronic ...
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Mass Airflow Sensor
A mass (air) flow sensor (MAF) is a sensor used to determine the mass flow rate of air entering a fuel-injected internal combustion engine. The air mass information is necessary for the engine control unit (ECU) to balance and deliver the correct fuel mass to the engine. Air changes its density with temperature and pressure. In automotive applications, air density varies with the ambient temperature, altitude and the use of forced induction, which means that mass flow sensors are more appropriate than volumetric flow sensors for determining the quantity of intake air in each cylinder. There are two common types of mass airflow sensors in use on automotive engines. These are the vane meter and the hot wire. Neither design employs technology that measures air mass directly. However, with additional sensors and inputs, an engine's ECU can determine the mass flow rate of intake air. Both approaches are used almost exclusively on electronic fuel injection (EFI) engines. Both senso ...
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BMW M6
The BMW M6 is a high-performance version of the 6 Series marketed under the BMW M sub-brand from 1983 to 2019 (with a hiatus from 1990 to 2004). Introduced in the coupe body style, the M6 was also built in convertible and fastback sedan ('Gran Coupe') body styles for later generations. An M6 model was built for each of the first three generations of the 6 Series. Production of the M6 ended in 2019 and it was replaced by the BMW M8 (F91/F92/F93) in 2019. E24 M635CSi/M6 (1983–1989) The M6 lineage began in 1983 with the ''M635CSi'' model of the E24 6 Series range, which was powered by the M88/3 DOHC straight-six engine (which was a modified version of the engine used in the BMW M1 supercar). In most countries, the model was badged the M635CSi, however the equivalent model in North America and Japan was simply badged in "M6". The European-specification M635CSi used the M88/3 engine (without a catalytic converter), which generated at 6,500 rpm and at 4,500 rpm. The ...
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BMW E24
The BMW E24 is the first generation of BMW 6 Series range of grand tourer cars, which was produced from January 1976 to 1989 and replaced the BMW E9 coupé. The E24 was produced solely in a 2-door coupé body style. All models used petrol straight-six engines, with the majority (aside from the M635CSi/M6 model) using a version of the BMW M30 engine family. The E24 shared many parts with the BMW 5 Series (E12), E12 5 series, and in 1982 was updated with parts from the newly released BMW 5 Series (E28), E28 5 series. The M635CSi is the first of the BMW M6 model line and is powered by the BMW M88#Versions, M88/3 straight-six engine. In North America, the vehicle is badged as "M6" and uses the less powerful BMW S38 engine. The eventual successor to the nameplate, the BMW 6 Series (E63), E63 6 Series, was released in 2004 after a 16-year hiatus. Although the BMW 8 Series (E31), E31 8 Series was introduced as production of the E24 was ending, the 8 Series is considered a sep ...
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BMW M5 (E28)
The BMW M5 is a super high-performance variant of the BMW 5 Series marketed under the BMW M sub-brand. It is considered an iconic vehicle in the sports saloon category. The M5 has always been produced in the saloon (sedan, US English) body style, but in some countries the M5 has also been available as an estate/touring (wagon, US English) from 1992 to 1995, from 2006 to 2010, and since 2024. The first M5 model was hand-built beginning in late 1984 on the E28 535i chassis with a modified engine from the M1 that made it the fastest production saloon at the time. M5 models have been produced for every generation of the 5 Series since 1984, with occasional gaps in production (1995 to 1998, 2023 to 2024). E28 M5 (1984–1988) The first BMW M5, based on the E28 5 Series, was manufactured from October 1984 to June 1988.BMW (ed): BMW M5', in BMW Group Archive. Retrieved 8 April 2019 It made its debut at the Amsterdam Motor Show in February 1985. It was based on the 535i chass ...
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