Indexing (motion)
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Indexing (motion)
Indexing in reference to motion is moving (or being moved) into a new position or location quickly and easily but also precisely. When indexing a machine part, its new location is known to within a few hundredths of a millimeter (thousandths of an inch), or often even to within a few thousandths of a millimeter (ten-thousandths of an inch), despite the fact that no elaborate measuring or layout was needed to establish that location. In reference to multi-edge cutting inserts, indexing is the process of exposing a new cutting edge for use. Indexing is a necessary kind of motion in many areas of mechanical engineering and machining. An object that indexes, or can be indexed, is said to be indexable. Usually when the word ''indexing'' is used, it refers specifically to rotation. That is, indexing is most often the quick and easy but precise rotation of a machine part through a certain known number of degrees. For example, ''Machinery's Handbook'', 25th edition, in its section on milli ...
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Cutting Tool (machining)
In the context of machining, a cutting tool or cutter is typically a hardened metal tool that is used to cut, shape, and remove material from a workpiece by means of machining tools as well as abrasive tools by way of shear deformation. The majority of these tools are designed exclusively for metals. There are several different types of single edge cutting tools that are made from a variety of hardened metal alloys that are ground to a specific shape in order to perform a specific part of the turning process resulting in a finished machined part. Single edge cutting tools are used mainly in the turning operations performed by a lathe in which they vary in size as well as alloy composition depending on the size and the type of material being turned. These cutting tools are held stationary by what is known as a tool post which is what manipulates the tools to cut the material into the desired shape. Single edge cutting tools are also the means of cutting material performed by metal s ...
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Industrial Revolution
The Industrial Revolution was the transition to new manufacturing processes in Great Britain, continental Europe, and the United States, that occurred during the period from around 1760 to about 1820–1840. This transition included going from hand production methods to machines, new chemical manufacturing and iron production processes, the increasing use of steam power and water power, the development of machine tools and the rise of the mechanized factory system. Output greatly increased, and a result was an unprecedented rise in population and in the rate of population growth. Textiles were the dominant industry of the Industrial Revolution in terms of employment, value of output and capital invested. The textile industry was also the first to use modern production methods. The Industrial Revolution began in Great Britain, and many of the technological and architectural innovations were of British origin. By the mid-18th century, Britain was the world's leadi ...
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Servomechanism
In control engineering a servomechanism, usually shortened to servo, is an automatic device that uses error-sensing negative feedback to correct the action of a mechanism. On displacement-controlled applications, it usually includes a built-in encoder or other position feedback mechanism to ensure the output is achieving the desired effect. The term correctly applies only to systems where the feedback or error-correction signals help control mechanical position, speed, attitude or any other measurable variables. For example, an automotive power window control is not a servomechanism, as there is no automatic feedback that controls position—the operator does this by observation. By contrast a car's cruise control uses closed-loop feedback, which classifies it as a servomechanism. Applications Position control A common type of servo provides ''position control''. Commonly, servos are electric, hydraulic, or pneumatic. They operate on the principle of negative feedback ...
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World War II
World War II or the Second World War, often abbreviated as WWII or WW2, was a world war that lasted from 1939 to 1945. It involved the vast majority of the world's countries—including all of the great powers—forming two opposing military alliances: the Allies and the Axis powers. World War II was a total war that directly involved more than 100 million personnel from more than 30 countries. The major participants in the war threw their entire economic, industrial, and scientific capabilities behind the war effort, blurring the distinction between civilian and military resources. Aircraft played a major role in the conflict, enabling the strategic bombing of population centres and deploying the only two nuclear weapons ever used in war. World War II was by far the deadliest conflict in human history; it resulted in 70 to 85 million fatalities, mostly among civilians. Tens of millions died due to genocides (including the Holocaust), starvation, massa ...
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Robotics
Robotics is an interdisciplinary branch of computer science and engineering. Robotics involves design, construction, operation, and use of robots. The goal of robotics is to design machines that can help and assist humans. Robotics integrates fields of mechanical engineering, electrical engineering, information engineering, mechatronics, electronics, bioengineering, computer engineering, control engineering, software engineering, mathematics, etc. Robotics develops machines that can substitute for humans and replicate human actions. Robots can be used in many situations for many purposes, but today many are used in dangerous environments (including inspection of radioactive materials, bomb detection and deactivation), manufacturing processes, or where humans cannot survive (e.g. in space, underwater, in high heat, and clean up and containment of hazardous materials and radiation). Robots can take any form, but some are made to resemble humans in appearance. This is claimed t ...
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Numerical Control
Numerical control (also computer numerical control, and commonly called CNC) is the automated control of machining tools (such as drills, lathes, mills, grinders, routers and 3D printers) by means of a computer. A CNC machine processes a piece of material (metal, plastic, wood, ceramic, or composite) to meet specifications by following coded programmed instructions and without a manual operator directly controlling the machining operation. A CNC machine is a motorized maneuverable tool and often a motorized maneuverable platform, which are both controlled by a computer, according to specific input instructions. Instructions are delivered to a CNC machine in the form of a sequential program of machine control instructions such as G-code and M-code, and then executed. The program can be written by a person or, far more often, generated by graphical computer-aided design (CAD) or computer-aided manufacturing (CAM) software. In the case of 3D printers, the part to be print ...
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Rotary Table
A rotary table is a precision work positioning device used in metalworking. It enables the operator to drill or cut work at exact intervals around a fixed (usually horizontal or vertical) axis. Some rotary tables allow the use of index plates for indexing operations, and some can also be fitted with dividing plates that enable regular work positioning at divisions for which indexing plates are not available. A rotary fixture used in this fashion is more appropriately called a dividing head ( indexing head). Construction The table shown is a manually operated type. Powered tables under the control of CNC machines are now available, and provide a fourth axis to CNC milling machines. Rotary tables are made with a solid base, which has provision for clamping onto another table or fixture. The actual table is a precision-machined disc to which the work piece is clamped ( T slots are generally provided for this purpose). This disc can rotate freely, for indexing, or under the cont ...
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Milling Machine
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs). The integrat ...
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Indexing Head
An indexing head, also known as a dividing head or spiral head, is a specialized tool that allows a workpiece to be circularly indexed; that is, easily and precisely rotated to preset angles or circular divisions. Indexing heads are usually used on the tables of milling machines, but may be used on many other machine tools including drill presses, grinders, and boring machines. Common jobs for a dividing head include machining the flutes of a milling cutter, cutting the teeth of a gear, milling curved slots, or drilling a bolt hole circle around the circumference of a part. The tool is similar to a rotary table except that it is designed to be tilted as well as rotated and often allows positive locking at finer gradations of rotation, including through differential indexing. Most adjustable designs allow the head to be tilted from 10° below horizontal to 90° vertical, at which point the head is parallel with the machine table. The workpiece is held in the indexing head in t ...
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Drill Jig
A jig is a type of custom-made tool used to control the location and/or motion of parts or other tools. Description A jig's primary purpose is to provide repeatability, accuracy, and interchangeability in the manufacturing of products.. An example of a jig is when a key is duplicated; the original is used as a jig so the new key can have the same path as the old one. Since the advent of automation and computer numerical controlled (CNC) machines, jigs are often not required because the tool path is digitally programmed and stored in memory. Jigs may be made for reforming plastics. Jigs or templates have been known long before the industrial age. There are many types of jigs, and each one is custom-tailored to do a specific job. Drill jig A ''drill jig'' is a type of jig that expedites repetitive hole center location on multiple interchangeable parts by acting as a template to guide the twist drill or other boring device into the precise location of each intended hole center. ...
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Fixture (tool)
A fixture is a work-holding or support device used in the manufacturing industry. Fixtures are used to securely locate (position in a specific location or orientation) and support the work, ensuring that all parts produced using the fixture will maintain conformity and interchangeability. Using a fixture improves the economy of production by allowing smooth operation and quick transition from part to part, reducing the requirement for skilled labor by simplifying how workpieces are mounted, and increasing conformity across a production run. A fixture differs from a jig in that when a fixture is used, the tool must move relative to the workpiece; a jig moves the piece while the tool remains stationary. Purpose A fixture's primary purpose is to create a secure mounting point for a workpiece, allowing for support during operation and increased accuracy, precision, reliability, and interchangeability in the finished parts. It also serves to reduce working time by allowing quick set-u ...
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Jig (tool)
A jig is a type of custom-made tool used to control the location and/or motion of parts or other tools. Description A jig's primary purpose is to provide repeatability, accuracy, and interchangeability in the manufacturing of products.. An example of a jig is when a key is duplicated; the original is used as a jig so the new key can have the same path as the old one. Since the advent of automation and computer numerical controlled (CNC) machines, jigs are often not required because the tool path is digitally programmed and stored in memory. Jigs may be made for reforming plastics. Jigs or templates have been known long before the industrial age. There are many types of jigs, and each one is custom-tailored to do a specific job. Drill jig A ''drill jig'' is a type of jig that expedites repetitive hole center location on multiple interchangeable parts by acting as a template to guide the twist drill or other boring device into the precise location of each intended hole cente ...
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